Product Description
Basic Info. of Our Customized CNC Machining Parts | |
Quotation | According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.) |
Tolerance | +/-0.005 – 0.01mm (Customizable) |
Surface Roughness | Ra0.2 – Ra3.2 (Customizable) |
Materials Available | Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc. |
Surface Treatment | Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc. |
Processing | Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc. |
Testing Equipment | Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine |
Drawing Formats | PRO/E, Auto CAD, CZPT Works , UG, CAD / CAM / CAE, PDF |
Our Advantages | 1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs. |
Available Material | |
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, etc. |
Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc. |
Copper | C11000, C12000,C12000, C36000 etc. |
Aluminum | A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc. |
Iron | A36, 45#, 1213, 12L14, 1215 etc. |
Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
Others | Various types of Titanium alloy, Rubber, Bronze, etc. |
Available Surface Treatment | |
Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving, etc. |
Steel | Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc. |
Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc. |
Plastic | Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc. |
FAQ:
Q1: Are you a trading company or a factory?
A1: We are a factory
Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.
Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.
Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also provide design and drawing services. You need to provide samples or sketches.
Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.
Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
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Certification: | CE, RoHS, GS, ISO9001 |
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Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
Customized: | Customized |
Material: | Metal |
Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
Tolerance: | +/-0.005 – 0.01mm |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do manufacturers ensure the compatibility of drive shafts with different equipment?
Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:
1. Application Analysis:
Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.
2. Customization and Design:
Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.
3. Torque and Power Capacity:
Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.
4. Material Selection:
Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.
5. Joint Configurations:
Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.
6. Quality Control and Testing:
Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.
7. Compliance with Standards:
Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.
8. Collaboration and Feedback:
Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.
In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.
What safety precautions should be followed when working with drive shafts?
Working with drive shafts requires adherence to specific safety precautions to prevent accidents, injuries, and damage to equipment. Drive shafts are critical components of a vehicle or machinery’s driveline system and can pose hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with drive shafts:
1. Personal Protective Equipment (PPE):
Always wear appropriate personal protective equipment when working with drive shafts. This may include safety goggles, gloves, steel-toed boots, and protective clothing. PPE helps protect against potential injuries from flying debris, sharp edges, or accidental contact with moving parts.
2. Lockout/Tagout Procedures:
Before working on a drive shaft, ensure that the power source is properly locked out and tagged out. This involves isolating the power supply, such as shutting off the engine or disconnecting the electrical power, and securing it with a lockout/tagout device. This prevents accidental engagement of the drive shaft while maintenance or repair work is being performed.
3. Vehicle or Equipment Support:
When working with drive shafts in vehicles or equipment, use proper support mechanisms to prevent unexpected movement. Securely block the vehicle’s wheels or utilize support stands to prevent the vehicle from rolling or shifting during drive shaft removal or installation. This helps maintain stability and reduces the risk of accidents.
4. Proper Lifting Techniques:
When handling heavy drive shafts, use proper lifting techniques to prevent strain or injuries. Lift with the help of a suitable lifting device, such as a hoist or jack, and ensure that the load is evenly distributed and securely attached. Avoid lifting heavy drive shafts manually or with improper lifting equipment, as this can lead to accidents and injuries.
5. Inspection and Maintenance:
Prior to working on a drive shaft, thoroughly inspect it for any signs of damage, wear, or misalignment. If any abnormalities are detected, consult a qualified technician or engineer before proceeding. Regular maintenance is also essential to ensure the drive shaft is in good working condition. Follow the manufacturer’s recommended maintenance schedule and procedures to minimize the risk of failures or malfunctions.
6. Proper Tools and Equipment:
Use appropriate tools and equipment specifically designed for working with drive shafts. Improper tools or makeshift solutions can lead to accidents or damage to the drive shaft. Ensure that tools are in good condition, properly sized, and suitable for the task at hand. Follow the manufacturer’s instructions and guidelines when using specialized tools or equipment.
7. Controlled Release of Stored Energy:
Some drive shafts, particularly those with torsional dampers or other energy-storing components, can store energy even when the power source is disconnected. Exercise caution when working on such drive shafts and ensure that the stored energy is safely released before disassembly or removal.
8. Training and Expertise:
Work on drive shafts should only be performed by individuals with the necessary training, knowledge, and expertise. If you are not familiar with drive shafts or lack the required skills, seek assistance from qualified technicians or professionals. Improper handling or installation of drive shafts can lead to accidents, damage, or compromised performance.
9. Follow Manufacturer’s Guidelines:
Always follow the manufacturer’s guidelines, instructions, and warnings specific to the drive shaft you are working with. These guidelines provide important information regarding installation, maintenance, and safety considerations. Deviating from the manufacturer’s recommendations may result in unsafe conditions or void warranty coverage.
10. Disposal of Old or Damaged Drive Shafts:
Dispose of old or damaged drive shafts in accordance with local regulations and environmental guidelines. Improper disposal can have negative environmental impacts and may violate legal requirements. Consult with local waste management authorities or recycling centers to ensure appropriate disposal methods are followed.
By following these safety precautions, individuals can minimize the risks associated with working with drive shafts and promote a safe working environment. It is crucial to prioritize personal safety, use proper equipment and techniques, and seek professional help when needed to ensure the proper handling and maintenance of drive shafts.
How do drive shafts handle variations in length and torque requirements?
Drive shafts are designed to handle variations in length and torque requirements in order to efficiently transmit rotational power. Here’s an explanation of how drive shafts address these variations:
Length Variations:
Drive shafts are available in different lengths to accommodate varying distances between the engine or power source and the driven components. They can be custom-made or purchased in standardized lengths, depending on the specific application. In situations where the distance between the engine and the driven components is longer, multiple drive shafts with appropriate couplings or universal joints can be used to bridge the gap. These additional drive shafts effectively extend the overall length of the power transmission system.
Additionally, some drive shafts are designed with telescopic sections. These sections can be extended or retracted, allowing for adjustments in length to accommodate different vehicle configurations or dynamic movements. Telescopic drive shafts are commonly used in applications where the distance between the engine and the driven components may change, such as in certain types of trucks, buses, and off-road vehicles.
Torque Requirements:
Drive shafts are engineered to handle varying torque requirements based on the power output of the engine or power source and the demands of the driven components. The torque transmitted through the drive shaft depends on factors such as the engine power, load conditions, and the resistance encountered by the driven components.
Manufacturers consider torque requirements when selecting the appropriate materials and dimensions for drive shafts. Drive shafts are typically made from high-strength materials, such as steel or aluminum alloys, to withstand the torque loads without deformation or failure. The diameter, wall thickness, and design of the drive shaft are carefully calculated to ensure it can handle the expected torque without excessive deflection or vibration.
In applications with high torque demands, such as heavy-duty trucks, industrial machinery, or performance vehicles, drive shafts may have additional reinforcements. These reinforcements can include thicker walls, cross-sectional shapes optimized for strength, or composite materials with superior torque-handling capabilities.
Furthermore, drive shafts often incorporate flexible joints, such as universal joints or constant velocity (CV) joints. These joints allow for angular misalignment and compensate for variations in the operating angles between the engine, transmission, and driven components. They also help absorb vibrations and shocks, reducing stress on the drive shaft and enhancing its torque-handling capacity.
In summary, drive shafts handle variations in length and torque requirements through customizable lengths, telescopic sections, appropriate materials and dimensions, and the inclusion of flexible joints. By carefully considering these factors, drive shafts can efficiently and reliably transmit power while accommodating the specific needs of different applications.
editor by CX 2023-12-19
China Professional Presion Professional Customized Stainless Steel Alloy Steel CNC Machining Drive Shaft
Product Description
Company Profile
—–ABOUT US—–
Focuses on the research, development, production, sales and service of fasteners, precision hardware parts and various metal products.
HangZhou CZPT CZPT Technology Co., Ltd. was established on March 1, 2016. It is located in Xihu (West Lake) Dis.ang District, HangZhou City, ZheJiang Province. It covers an area of 5600 square CZPT and focuses on the research, development, production, sales and service of fasteners, precision hardware parts and various metal products. The processed products are mainly cold heading, forging, precision turning, milling, assembly, stamping, supplemented by extrusion, upsetting and casting. In addition, we also have rich experience in anodizing, electroplating and heat treatment.
Product Parameters
No. | Item | Specifications |
1 | Materials | Carbon steel: 12L15, 45#, 42CrMo; Stainless steel: 303, 304, 316, 420, 630; Aluminum alloy: 6061, 6063, 5052, 7075; Copper alloy: brass H58-H63, phosphor bronze, beryllium copper; Pure copper: T0 oxygen-free copper, T2 red copper; Plastics: nylon, bakelite, POM, PEEK; |
2 | Diameter | Ø0.3-Ø50 |
3 | Diameter tolerance | 0.005mm |
4 | Hardness: | HRC/HV |
5 | Length | 0.5mm-500mm |
6 | Heat treatment | Oil Quenching High frequency quenching Carburization Vacuum Heat treatment Mesh belt CZPT heat treatment |
7 | Surface treatment | Electrolytic plating (barrel plating, rack plating); Electroless plating (nickel plating); Ordinary sandblasting and anodizing (black, silver, gray, gold, red) Plastic spraying, spraying metal paint, etc.; |
Work Shop
Certifications
Research & Development
Development intervention
Development ability
Cost accounting
Quality control
Production feasibility assessment
Project landing
Assembly service
Complex project decomposition & optimization capabilities
Quick sample
Optimization of the mold plan for mass products
Product Category
Precision turning parts
Precision machining parts
Special requirements appearance parts
Presentative Brand
Why Choose Us?
Create value for customers
Support + Service + Made in China + Technological Innovation = Solution
★ Project management, solutions
★ Quickly designing and sampling
★ New product development, technological breakthrough
★ Component and machine assembly service
Engineering capabilities
★Development intervention
★Development ability
Cost accounting
Quality control
Production feasibility assessment
Project landing
Assembly service
★Complex project decomposition & optimization capabilities
★Quick sample
★Optimization of the mold plan for mass products
Material: | Alloy Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Stepped Shaft |
Customization: |
Available
| Customized Request |
---|
How do manufacturers ensure the compatibility of drive shafts with different equipment?
Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:
1. Application Analysis:
Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.
2. Customization and Design:
Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.
3. Torque and Power Capacity:
Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.
4. Material Selection:
Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.
5. Joint Configurations:
Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.
6. Quality Control and Testing:
Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.
7. Compliance with Standards:
Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.
8. Collaboration and Feedback:
Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.
In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.
How do drive shafts enhance the performance of automobiles and trucks?
Drive shafts play a significant role in enhancing the performance of automobiles and trucks. They contribute to various aspects of vehicle performance, including power delivery, traction, handling, and overall efficiency. Here’s a detailed explanation of how drive shafts enhance the performance of automobiles and trucks:
1. Power Delivery: Drive shafts are responsible for transmitting power from the engine to the wheels, enabling the vehicle to move forward. By efficiently transferring power without significant losses, drive shafts ensure that the engine’s power is effectively utilized, resulting in improved acceleration and overall performance. Well-designed drive shafts with minimal power loss contribute to the vehicle’s ability to deliver power to the wheels efficiently.
2. Torque Transfer: Drive shafts facilitate the transfer of torque from the engine to the wheels. Torque is the rotational force that drives the vehicle forward. High-quality drive shafts with proper torque conversion capabilities ensure that the torque generated by the engine is effectively transmitted to the wheels. This enhances the vehicle’s ability to accelerate quickly, tow heavy loads, and climb steep gradients, thereby improving overall performance.
3. Traction and Stability: Drive shafts contribute to the traction and stability of automobiles and trucks. They transmit power to the wheels, allowing them to exert force on the road surface. This enables the vehicle to maintain traction, especially during acceleration or when driving on slippery or uneven terrain. The efficient power delivery through the drive shafts enhances the vehicle’s stability by ensuring balanced power distribution to all wheels, improving control and handling.
4. Handling and Maneuverability: Drive shafts have an impact on the handling and maneuverability of vehicles. They help establish a direct connection between the engine and the wheels, allowing for precise control and responsive handling. Well-designed drive shafts with minimal play or backlash contribute to a more direct and immediate response to driver inputs, enhancing the vehicle’s agility and maneuverability.
5. Weight Reduction: Drive shafts can contribute to weight reduction in automobiles and trucks. Lightweight drive shafts made from materials such as aluminum or carbon fiber-reinforced composites reduce the overall weight of the vehicle. The reduced weight improves the power-to-weight ratio, resulting in better acceleration, handling, and fuel efficiency. Additionally, lightweight drive shafts reduce the rotational mass, allowing the engine to rev up more quickly, further enhancing performance.
6. Mechanical Efficiency: Efficient drive shafts minimize energy losses during power transmission. By incorporating features such as high-quality bearings, low-friction seals, and optimized lubrication, drive shafts reduce friction and minimize power losses due to internal resistance. This enhances the mechanical efficiency of the drivetrain system, allowing more power to reach the wheels and improving overall vehicle performance.
7. Performance Upgrades: Drive shaft upgrades can be popular performance enhancements for enthusiasts. Upgraded drive shafts, such as those made from stronger materials or with enhanced torque capacity, can handle higher power outputs from modified engines. These upgrades allow for increased performance, such as improved acceleration, higher top speeds, and better overall driving dynamics.
8. Compatibility with Performance Modifications: Performance modifications, such as engine upgrades, increased power output, or changes to the drivetrain system, often require compatible drive shafts. Drive shafts designed to handle higher torque loads or adapt to modified drivetrain configurations ensure optimal performance and reliability. They enable the vehicle to effectively harness the increased power and torque, resulting in improved performance and responsiveness.
9. Durability and Reliability: Robust and well-maintained drive shafts contribute to the durability and reliability of automobiles and trucks. They are designed to withstand the stresses and loads associated with power transmission. High-quality materials, appropriate balancing, and regular maintenance help ensure that drive shafts operate smoothly, minimizing the risk of failures or performance issues. Reliable drive shafts enhance the overall performance by providing consistent power delivery and minimizing downtime.
10. Compatibility with Advanced Technologies: Drive shafts are evolving in tandem with advancements in vehicle technologies. They are increasingly being integrated with advanced systems such as hybrid powertrains, electric motors, and regenerative braking. Drive shafts designed to work seamlessly with these technologies maximize their efficiency and performance benefits, contributing to improved overall vehicle performance.
In summary, drive shafts enhance the performance of automobiles and trucks by optimizing power delivery, facilitating torque transfer, improving traction and stability, enhancing handling and maneuverability, reducing weight, increasing mechanical efficiency, enabling compatibility with performance upgrades and advanced technologies, and ensuring durability and reliability. They play a crucial role in ensuring efficient power transmission, responsive acceleration, precise handling, and overall improved performance of vehicles.
Can you explain the different types of drive shafts and their specific applications?
Drive shafts come in various types, each designed to suit specific applications and requirements. The choice of drive shaft depends on factors such as the type of vehicle or equipment, power transmission needs, space limitations, and operating conditions. Here’s an explanation of the different types of drive shafts and their specific applications:
1. Solid Shaft:
A solid shaft, also known as a one-piece or solid-steel drive shaft, is a single, uninterrupted shaft that runs from the engine or power source to the driven components. It is a simple and robust design used in many applications. Solid shafts are commonly found in rear-wheel-drive vehicles, where they transmit power from the transmission to the rear axle. They are also used in industrial machinery, such as pumps, generators, and conveyors, where a straight and rigid power transmission is required.
2. Tubular Shaft:
Tubular shafts, also called hollow shafts, are drive shafts with a cylindrical tube-like structure. They are constructed with a hollow core and are typically lighter than solid shafts. Tubular shafts offer benefits such as reduced weight, improved torsional stiffness, and better damping of vibrations. They find applications in various vehicles, including cars, trucks, and motorcycles, as well as in industrial equipment and machinery. Tubular drive shafts are commonly used in front-wheel-drive vehicles, where they connect the transmission to the front wheels.
3. Constant Velocity (CV) Shaft:
Constant Velocity (CV) shafts are specifically designed to handle angular movement and maintain a constant velocity between the engine/transmission and the driven components. They incorporate CV joints at both ends, which allow flexibility and compensation for changes in angle. CV shafts are commonly used in front-wheel-drive and all-wheel-drive vehicles, as well as in off-road vehicles and certain heavy machinery. The CV joints enable smooth power transmission even when the wheels are turned or the suspension moves, reducing vibrations and improving overall performance.
4. Slip Joint Shaft:
Slip joint shafts, also known as telescopic shafts, consist of two or more tubular sections that can slide in and out of each other. This design allows for length adjustment, accommodating changes in distance between the engine/transmission and the driven components. Slip joint shafts are commonly used in vehicles with long wheelbases or adjustable suspension systems, such as some trucks, buses, and recreational vehicles. By providing flexibility in length, slip joint shafts ensure a constant power transfer, even when the vehicle chassis experiences movement or changes in suspension geometry.
5. Double Cardan Shaft:
A double Cardan shaft, also referred to as a double universal joint shaft, is a type of drive shaft that incorporates two universal joints. This configuration helps to reduce vibrations and minimize the operating angles of the joints, resulting in smoother power transmission. Double Cardan shafts are commonly used in heavy-duty applications, such as trucks, off-road vehicles, and agricultural machinery. They are particularly suitable for applications with high torque requirements and large operating angles, providing enhanced durability and performance.
6. Composite Shaft:
Composite shafts are made from composite materials such as carbon fiber or fiberglass, offering advantages such as reduced weight, improved strength, and resistance to corrosion. Composite drive shafts are increasingly being used in high-performance vehicles, sports cars, and racing applications, where weight reduction and enhanced power-to-weight ratio are critical. The composite construction allows for precise tuning of stiffness and damping characteristics, resulting in improved vehicle dynamics and drivetrain efficiency.
7. PTO Shaft:
Power Take-Off (PTO) shafts are specialized drive shafts used in agricultural machinery and certain industrial equipment. They are designed to transfer power from the engine or power source to various attachments, such as mowers, balers, or pumps. PTO shafts typically have a splined connection at one end to connect to the power source and a universal joint at the other end to accommodate angular movement. They are characterized by their ability to transmit high torque levels and their compatibility with a range of driven implements.
8. Marine Shaft:
Marine shafts, also known as propeller shafts or tail shafts, are specifically designed for marine vessels. They transmit power from the engine to the propeller, enabling propulsion. Marine shafts are usually long and operate in a harsh environment, exposed to water, corrosion, and high torque loads. They are typically made of stainless steel or other corrosion-resistant materials and are designed to withstand the challenging conditions encountered in marine applications.
It’simportant to note that the specific applications of drive shafts may vary depending on the vehicle or equipment manufacturer, as well as the specific design and engineering requirements. The examples provided above highlight common applications for each type of drive shaft, but there may be additional variations and specialized designs based on specific industry needs and technological advancements.
editor by CX 2023-12-15
China Hot selling Custom CNC Machining Turning Spline Bolt Nut Hollow Threaded Spindle Gear Steel Propeller Drive Shaft of Motorcycle Electric Motor Auto Generator Transmission
Product Description
Basic Info. of Our Customized CNC Machining Parts | |
Quotation | According To Your Drawings or Samples. (Size, Material, Thickness, Processing Content And Required Technology, etc.) |
Tolerance | +/-0.005 – 0.01mm (Customizable) |
Surface Roughness | Ra0.2 – Ra3.2 (Customizable) |
Materials Available | Aluminum, Copper, Brass, Stainless Steel, Titanium, Iron, Plastic, Acrylic, PE, PVC, ABS, POM, PTFE etc. |
Surface Treatment | Polishing, Surface Chamfering, Hardening and Tempering, Nickel plating, Chrome plating, zinc plating, Laser engraving, Sandblasting, Passivating, Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, etc. |
Processing | Hot/Cold forging, Heat treatment, CNC Turning, Milling, Drilling and Tapping, Surface Treatment, Laser Cutting, Stamping, Die Casting, Injection Molding, etc. |
Testing Equipment | Coordinate Measuring Machine (CMM) / Vernier Caliper/ / Automatic Height Gauge /Hardness Tester /Surface Roughness Teste/Run-out Instrument/Optical Projector, Micrometer/ Salt spray testing machine |
Drawing Formats | PRO/E, Auto CAD, CZPT Works , UG, CAD / CAM / CAE, PDF |
Our Advantages | 1.) 24 hours online service & quickly quote and delivery. 2.) 100% quality inspection (with Quality Inspection Report) before delivery. All our products are manufactured under ISO 9001:2015. 3.) A strong, professional and reliable technical team with 16+ years of manufacturing experience. 4.) We have stable supply chain partners, including raw material suppliers, bearing suppliers, forging plants, surface treatment plants, etc. 5.) We can provide customized assembly services for those customers who have assembly needs. |
Available Material | |
Stainless Steel | SS201,SS301, SS303, SS304, SS316, SS416, etc. |
Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80, etc. |
Copper | C11000, C12000,C12000, C36000 etc. |
Aluminum | A380, AL2571, AL6061, Al6063, AL6082, AL7075, AL5052, etc. |
Iron | A36, 45#, 1213, 12L14, 1215 etc. |
Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
Others | Various types of Titanium alloy, Rubber, Bronze, etc. |
Available Surface Treatment | |
Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving, etc. |
Steel | Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, etc. |
Aluminum parts | Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing, etc. |
Plastic | Plating gold(ABS), Painting, Brushing(Acylic), Laser engraving, etc. |
FAQ:
Q1: Are you a trading company or a factory?
A1: We are a factory
Q2: How long is your delivery time?
A2: Samples are generally 3-7 days; bulk orders are 10-25 days, depending on the quantity and parts requirements.
Q3: Do you provide samples? Is it free or extra?
A3: Yes, we can provide samples, and we will charge you based on sample processing. The sample fee can be refunded after placing an order in batches.
Q4: Do you provide design drawings service?
A4: We mainly customize according to the drawings or samples provided by customers. For customers who don’t know much about drawing, we also provide design and drawing services. You need to provide samples or sketches.
Q5: What about drawing confidentiality?
A5: The processed samples and drawings are strictly confidential and will not be disclosed to anyone else.
Q6: How do you guarantee the quality of your products?
A6: We have set up multiple inspection procedures and can provide quality inspection report before delivery. And we can also provide samples for you to test before mass production.
Certification: | CE, RoHS, GS, ISO9001 |
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Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
Customized: | Customized |
Material: | Metal |
Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
Tolerance: | +/-0.005 – 0.01mm |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What maintenance practices are crucial for prolonging the lifespan of drive shafts?
To prolong the lifespan of drive shafts and ensure their optimal performance, several maintenance practices are crucial. Regular maintenance helps identify and address potential issues before they escalate, reduces wear and tear, and ensures the drive shaft operates smoothly and efficiently. Here are some essential maintenance practices for prolonging the lifespan of drive shafts:
1. Regular Inspection:
Performing regular inspections is vital for detecting any signs of wear, damage, or misalignment. Inspect the drive shaft visually, looking for cracks, dents, or any signs of excessive wear on the shaft itself and its associated components such as joints, yokes, and splines. Check for any signs of lubrication leaks or contamination. Additionally, inspect the fasteners and mounting points to ensure they are secure. Early detection of any issues allows for timely repairs or replacements, preventing further damage to the drive shaft.
2. Lubrication:
Proper lubrication is essential for the smooth operation and longevity of drive shafts. Lubricate the joints, such as universal joints or constant velocity joints, as recommended by the manufacturer. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated during operation. Use the appropriate lubricant specified for the specific drive shaft and application, considering factors such as temperature, load, and operating conditions. Regularly check the lubrication levels and replenish as necessary to ensure optimal performance and prevent premature failure.
3. Balancing and Alignment:
Maintaining proper balancing and alignment is crucial for the lifespan of drive shafts. Imbalances or misalignments can lead to vibrations, accelerated wear, and potential failure. If vibrations or unusual noises are detected during operation, it is important to address them promptly. Perform balancing procedures as necessary, including dynamic balancing, to ensure even weight distribution along the drive shaft. Additionally, verify that the drive shaft is correctly aligned with the engine or power source and the driven components. Misalignment can cause excessive stress on the drive shaft, leading to premature failure.
4. Protective Coatings:
Applying protective coatings can help prolong the lifespan of drive shafts, particularly in applications exposed to harsh environments or corrosive substances. Consider using coatings such as zinc plating, powder coating, or specialized corrosion-resistant coatings to enhance the drive shaft’s resistance to corrosion, rust, and chemical damage. Regularly inspect the coating for any signs of degradation or damage, and reapply or repair as necessary to maintain the protective barrier.
5. Torque and Fastener Checks:
Ensure that the drive shaft’s fasteners, such as bolts, nuts, or clamps, are properly torqued and secured according to the manufacturer’s specifications. Loose or improperly tightened fasteners can lead to excessive vibrations, misalignment, or even detachment of the drive shaft. Periodically check and retighten the fasteners as recommended or after any maintenance or repair procedures. Additionally, monitor the torque levels during operation to ensure they remain within the specified range, as excessive torque can strain the drive shaft and lead to premature failure.
6. Environmental Protection:
Protecting the drive shaft from environmental factors can significantly extend its lifespan. In applications exposed to extreme temperatures, moisture, chemicals, or abrasive substances, take appropriate measures to shield the drive shaft. This may include using protective covers, seals, or guards to prevent contaminants from entering and causing damage. Regular cleaning of the drive shaft, especially in dirty or corrosive environments, can also help remove debris and prevent buildup that could compromise its performance and longevity.
7. Manufacturer Guidelines:
Follow the manufacturer’s guidelines and recommendations for maintenance practices specific to the drive shaft model and application. The manufacturer’s instructions may include specific intervals for inspections, lubrication, balancing, or other maintenance tasks. Adhering to these guidelines ensures that the drive shaft is properly maintained and serviced, maximizing its lifespan and minimizing the risk of unexpected failures.
By implementing these maintenance practices, drive shafts can operate reliably, maintain efficient power transmission, and have an extended service life, ultimately reducing downtime and ensuring optimal performance in various applications.
How do drive shafts enhance the performance of automobiles and trucks?
Drive shafts play a significant role in enhancing the performance of automobiles and trucks. They contribute to various aspects of vehicle performance, including power delivery, traction, handling, and overall efficiency. Here’s a detailed explanation of how drive shafts enhance the performance of automobiles and trucks:
1. Power Delivery: Drive shafts are responsible for transmitting power from the engine to the wheels, enabling the vehicle to move forward. By efficiently transferring power without significant losses, drive shafts ensure that the engine’s power is effectively utilized, resulting in improved acceleration and overall performance. Well-designed drive shafts with minimal power loss contribute to the vehicle’s ability to deliver power to the wheels efficiently.
2. Torque Transfer: Drive shafts facilitate the transfer of torque from the engine to the wheels. Torque is the rotational force that drives the vehicle forward. High-quality drive shafts with proper torque conversion capabilities ensure that the torque generated by the engine is effectively transmitted to the wheels. This enhances the vehicle’s ability to accelerate quickly, tow heavy loads, and climb steep gradients, thereby improving overall performance.
3. Traction and Stability: Drive shafts contribute to the traction and stability of automobiles and trucks. They transmit power to the wheels, allowing them to exert force on the road surface. This enables the vehicle to maintain traction, especially during acceleration or when driving on slippery or uneven terrain. The efficient power delivery through the drive shafts enhances the vehicle’s stability by ensuring balanced power distribution to all wheels, improving control and handling.
4. Handling and Maneuverability: Drive shafts have an impact on the handling and maneuverability of vehicles. They help establish a direct connection between the engine and the wheels, allowing for precise control and responsive handling. Well-designed drive shafts with minimal play or backlash contribute to a more direct and immediate response to driver inputs, enhancing the vehicle’s agility and maneuverability.
5. Weight Reduction: Drive shafts can contribute to weight reduction in automobiles and trucks. Lightweight drive shafts made from materials such as aluminum or carbon fiber-reinforced composites reduce the overall weight of the vehicle. The reduced weight improves the power-to-weight ratio, resulting in better acceleration, handling, and fuel efficiency. Additionally, lightweight drive shafts reduce the rotational mass, allowing the engine to rev up more quickly, further enhancing performance.
6. Mechanical Efficiency: Efficient drive shafts minimize energy losses during power transmission. By incorporating features such as high-quality bearings, low-friction seals, and optimized lubrication, drive shafts reduce friction and minimize power losses due to internal resistance. This enhances the mechanical efficiency of the drivetrain system, allowing more power to reach the wheels and improving overall vehicle performance.
7. Performance Upgrades: Drive shaft upgrades can be popular performance enhancements for enthusiasts. Upgraded drive shafts, such as those made from stronger materials or with enhanced torque capacity, can handle higher power outputs from modified engines. These upgrades allow for increased performance, such as improved acceleration, higher top speeds, and better overall driving dynamics.
8. Compatibility with Performance Modifications: Performance modifications, such as engine upgrades, increased power output, or changes to the drivetrain system, often require compatible drive shafts. Drive shafts designed to handle higher torque loads or adapt to modified drivetrain configurations ensure optimal performance and reliability. They enable the vehicle to effectively harness the increased power and torque, resulting in improved performance and responsiveness.
9. Durability and Reliability: Robust and well-maintained drive shafts contribute to the durability and reliability of automobiles and trucks. They are designed to withstand the stresses and loads associated with power transmission. High-quality materials, appropriate balancing, and regular maintenance help ensure that drive shafts operate smoothly, minimizing the risk of failures or performance issues. Reliable drive shafts enhance the overall performance by providing consistent power delivery and minimizing downtime.
10. Compatibility with Advanced Technologies: Drive shafts are evolving in tandem with advancements in vehicle technologies. They are increasingly being integrated with advanced systems such as hybrid powertrains, electric motors, and regenerative braking. Drive shafts designed to work seamlessly with these technologies maximize their efficiency and performance benefits, contributing to improved overall vehicle performance.
In summary, drive shafts enhance the performance of automobiles and trucks by optimizing power delivery, facilitating torque transfer, improving traction and stability, enhancing handling and maneuverability, reducing weight, increasing mechanical efficiency, enabling compatibility with performance upgrades and advanced technologies, and ensuring durability and reliability. They play a crucial role in ensuring efficient power transmission, responsive acceleration, precise handling, and overall improved performance of vehicles.
Can you explain the different types of drive shafts and their specific applications?
Drive shafts come in various types, each designed to suit specific applications and requirements. The choice of drive shaft depends on factors such as the type of vehicle or equipment, power transmission needs, space limitations, and operating conditions. Here’s an explanation of the different types of drive shafts and their specific applications:
1. Solid Shaft:
A solid shaft, also known as a one-piece or solid-steel drive shaft, is a single, uninterrupted shaft that runs from the engine or power source to the driven components. It is a simple and robust design used in many applications. Solid shafts are commonly found in rear-wheel-drive vehicles, where they transmit power from the transmission to the rear axle. They are also used in industrial machinery, such as pumps, generators, and conveyors, where a straight and rigid power transmission is required.
2. Tubular Shaft:
Tubular shafts, also called hollow shafts, are drive shafts with a cylindrical tube-like structure. They are constructed with a hollow core and are typically lighter than solid shafts. Tubular shafts offer benefits such as reduced weight, improved torsional stiffness, and better damping of vibrations. They find applications in various vehicles, including cars, trucks, and motorcycles, as well as in industrial equipment and machinery. Tubular drive shafts are commonly used in front-wheel-drive vehicles, where they connect the transmission to the front wheels.
3. Constant Velocity (CV) Shaft:
Constant Velocity (CV) shafts are specifically designed to handle angular movement and maintain a constant velocity between the engine/transmission and the driven components. They incorporate CV joints at both ends, which allow flexibility and compensation for changes in angle. CV shafts are commonly used in front-wheel-drive and all-wheel-drive vehicles, as well as in off-road vehicles and certain heavy machinery. The CV joints enable smooth power transmission even when the wheels are turned or the suspension moves, reducing vibrations and improving overall performance.
4. Slip Joint Shaft:
Slip joint shafts, also known as telescopic shafts, consist of two or more tubular sections that can slide in and out of each other. This design allows for length adjustment, accommodating changes in distance between the engine/transmission and the driven components. Slip joint shafts are commonly used in vehicles with long wheelbases or adjustable suspension systems, such as some trucks, buses, and recreational vehicles. By providing flexibility in length, slip joint shafts ensure a constant power transfer, even when the vehicle chassis experiences movement or changes in suspension geometry.
5. Double Cardan Shaft:
A double Cardan shaft, also referred to as a double universal joint shaft, is a type of drive shaft that incorporates two universal joints. This configuration helps to reduce vibrations and minimize the operating angles of the joints, resulting in smoother power transmission. Double Cardan shafts are commonly used in heavy-duty applications, such as trucks, off-road vehicles, and agricultural machinery. They are particularly suitable for applications with high torque requirements and large operating angles, providing enhanced durability and performance.
6. Composite Shaft:
Composite shafts are made from composite materials such as carbon fiber or fiberglass, offering advantages such as reduced weight, improved strength, and resistance to corrosion. Composite drive shafts are increasingly being used in high-performance vehicles, sports cars, and racing applications, where weight reduction and enhanced power-to-weight ratio are critical. The composite construction allows for precise tuning of stiffness and damping characteristics, resulting in improved vehicle dynamics and drivetrain efficiency.
7. PTO Shaft:
Power Take-Off (PTO) shafts are specialized drive shafts used in agricultural machinery and certain industrial equipment. They are designed to transfer power from the engine or power source to various attachments, such as mowers, balers, or pumps. PTO shafts typically have a splined connection at one end to connect to the power source and a universal joint at the other end to accommodate angular movement. They are characterized by their ability to transmit high torque levels and their compatibility with a range of driven implements.
8. Marine Shaft:
Marine shafts, also known as propeller shafts or tail shafts, are specifically designed for marine vessels. They transmit power from the engine to the propeller, enabling propulsion. Marine shafts are usually long and operate in a harsh environment, exposed to water, corrosion, and high torque loads. They are typically made of stainless steel or other corrosion-resistant materials and are designed to withstand the challenging conditions encountered in marine applications.
It’simportant to note that the specific applications of drive shafts may vary depending on the vehicle or equipment manufacturer, as well as the specific design and engineering requirements. The examples provided above highlight common applications for each type of drive shaft, but there may be additional variations and specialized designs based on specific industry needs and technological advancements.
editor by CX 2023-12-07
China Custom High Precision Spare Parts Shafts Stainless Steel Machining Drive Splined Shaft with Great quality
Product Description
Product Description
Product Description
Item | Shaft, axle |
Application | Cranes, Railway way, mineral Machinery, hydraulic Machinery, Spare parts etc. |
Design | Can be at the customer’ request, tailor-made, at customer’s design |
Material | Stainless Steel or Carbon Steel, such as 45#, 65# SAE4140, SAE4150, SAE4160, 42CrMo, stainless steel 410, stainless steel 304, or other required steel |
Size | Diameter 80mm to 2000mm. Length max.in 6000mm |
Minimum order | 1Pcs |
Product Real Shot
Manufacturing Process
- Free forged or module forged
- Rough machining process, to remove the surface forged oxidized black leather.
- 100% Ultrasonic Test ASTMA388
- Heat Treatment according to request, Normalized, Quenched, Tempered….
- Hardness test
- Finishing Process to the dimensional state required by the drawing.
- 100% Magnetic Test ASTM E709 and 100% dimensional test
- Painting or oil protecting TECTYL 506 or similiar
- Packing with boxes
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
Processing Object: | Metal |
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Molding Style: | Forging |
Molding Technics: | Pressure Casting |
Application: | Machinery Parts |
Material: | Steel |
Heat Treatment: | Quenching |
Customization: |
Available
| Customized Request |
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Drive shaft type
The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
tube yoke
Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
end yoke
If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.
editor by CX 2023-04-22
China Highly Precise Machining Equipment for Machining Drive Shaft custom drive shaft shop
Solution Description
We are a professional organization in bulk content dealing with, transportation, storage, processing, accent equipment layout, integration and manufacturing. We can supply a complete set of remedies. Thank you for studying the details and welcome to buy! Welcome to agent distribution!
Transient introduction of the company’s producing potential
The company’s headquarters, technologies and sales are positioned in Lingang New Region of China (ZheJiang ) pilot free trade zone,The firm’s manufacture base is positioned in Xihu (West Lake) Dis. county, ZHangZhoug Province, which is known as “the most beautiful county in China”. It is 65 kilometers absent from HangZhou town and sixty kilometers absent from Qiandao Lake. The transportation to Xihu (West Lake) Dis. county from other places is really practical. No issue by railway, highway or waterway. The manufacture base has a total plant region of about 30000 sq. CZPT and workshop is equipped with more than three hundred sets of different advance manufacture tools, including 20 sets of CNC precision vertical lathe Product: SMVTM12000×50/150, CNC vertical lathe Product:DVT8000×30/32, CNC horizontal lathe, Model: CK61315×125/32, CNC horizontal lathe Model:CK61200×80/32, CNC Grounding uninteresting and milling equipment Product:TJK6920,and so on.Most of the parts are machined by using CNC machine gear. Theis is a sizzling treatment CZPT with dimension 10.5m×8m×8m. The manufacture base also geared up with lifting capacity of 25t, 50t, 100t, 200t overhead crane to handle weighty workpiece and assembly operate.
Metalworking gear
Title of equipment | Model amount | Amount | SCOPE of software | |
A | Lathes | |||
1 | Vertical Lathe | Numerical manage | one | Φ 12000 |
2 | Vertical Lathe | Numerical handle | one | Φ 8000 |
3 | Vertical Lathe | 1 | Φ 1600 | |
4 | Vertical Lathe | C5112A | 1 | Ф 1250 |
5 | Horizontal Lathe | Numerical control | one | CK61315×12×100T |
six | Horizontal Lathe | CW61200 | one | Ф 2000×8000 |
seven | Horizontal Lathe | CW61160 | one | Ф 1600×6500 |
8 | Horizontal Lathe | CW6180 | 2 | Ф 800×3000 |
9 | Horizontal Lathe | CW61125 | 2 | Ф 1250×5000 |
10 | Horizontal Lathe (remodel) | CW62500 | 2 | Ф 2800×6000 |
11 | Widespread Lathe | CY6140 | 3 | Ф 400×1000 |
12 | Frequent Lathe | CA6140 | 3 | Ф 400×1500 |
13 | Common Lathe | C620 | two | Ф 400×1400 |
14 | Frequent Lathe | C616 | one | Ф 320×1000 |
fifteen | Common Lathe | C650 | one | Ф 650×2000 |
B | Drilling machine | |||
one | Radial drilling equipment | Z3080 | 3 | Ф 80×2500 |
two | Radial drilling equipment | Z3040 | 2 | Ф 60×1600 |
three | Universal drilling equipment | ZW3725 | three | Ф 25×880 |
C | Planing machine | |||
one | Shaper | B665 | one | L650 |
two | Hydraulic Shaper | B690 | 1 | L900 |
3 | Gantry Planer | High definition–sixteen | 1 | L10000×B1600 |
D | Milling Equipment | |||
1 | 4 Coordinate Milling Device | Numerical control | one | 2500×4000 |
2 | Gantry milling equipment | Numerical contro | one | 16mx5mx3m |
3 | Gantry milling machine | Numerical contro | one | 12mx4mx2.5m |
four | Gantry milling and unexciting machine | Numerical contro | one | Φ 250 |
five | Vertical Milling Machine | XS5054 | one | 1600×400 |
6 | Horizontal Milling Equipment | C62W | one | 1250×320 |
seven | Horizontal Milling Machine | X60 | one | 800×200 |
eight | Gantry milling device | X2014J | 1 | L4000×B1400 |
nine | Gantry milling machine | X2571J | one | L3000×B1000 |
ten | Flooring finish milling | TX32-1 | 1 | L1500×H800 |
E | Grinding device | |||
1 | External Grinder | M131W | 1 | Ф 300×1000 |
two | Exterior Grinder | M1432B | one | Ф 320×15000 |
three | Area Grinder | M7130 | 1 | L 1000×300 |
4 | Resource grinder | M6571C | 1 | Ф 250 |
F | Dull device | |||
1 | Floor-standing milling and uninteresting machine | TJK6920 | one | X12000 × Y4500 × Z1000 |
2 | Unexciting device | TSPX619 | 1 | Ф 1000 |
3 | Uninteresting machine | T616 | one | Ф 800 |
4 | Boring equipment | T611 | 1 | Ф 800 |
G | Slotted mattress | |||
1 | Slotted bed | B5032 | 1 | H320 |
H | Other equipment resources | |||
1 | Equipment hobbing device | Y3150 | one | Ф 500 M=6 |
two | Hacksaw equipment | G7571 | one | Ф 220 |
Merchandise and providers accessible
Material managing gear
Storage products
Conveying products
Feeding tools
Part of conveying technique
Belt conveyor areas
Massive and medium sized finishing parts
If you need to have over items, please get in touch with us!
ZheJiang Sunshine Industrial Technology Co. , Ltd.
/ Ton | |
1 Ton (Min. Order) |
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Material: | All Right |
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Load: | All Right |
Stiffness & Flexibility: | All Right |
Journal Diameter Dimensional Accuracy: | All Right |
Axis Shape: | All Right |
Shaft Shape: | All Right |
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Name of equipment | Model number | Quantity | SCOPE of application | |
A | Lathes | |||
1 | Vertical Lathe | Numerical control | 1 | Φ 12000 |
2 | Vertical Lathe | Numerical control | 1 | Φ 8000 |
3 | Vertical Lathe | 1 | Φ 1600 | |
4 | Vertical Lathe | C5112A | 1 | Ф 1250 |
5 | Horizontal Lathe | Numerical control | 1 | CK61315×12×100T |
6 | Horizontal Lathe | CW61200 | 1 | Ф 2000×8000 |
7 | Horizontal Lathe | CW61160 | 1 | Ф 1600×6500 |
8 | Horizontal Lathe | CW6180 | 2 | Ф 800×3000 |
9 | Horizontal Lathe | CW61125 | 2 | Ф 1250×5000 |
10 | Horizontal Lathe (remodel) | CW62500 | 2 | Ф 2800×6000 |
11 | Common Lathe | CY6140 | 3 | Ф 400×1000 |
12 | Common Lathe | CA6140 | 3 | Ф 400×1500 |
13 | Common Lathe | C620 | 2 | Ф 400×1400 |
14 | Common Lathe | C616 | 1 | Ф 320×1000 |
15 | Common Lathe | C650 | 1 | Ф 650×2000 |
B | Drilling machine | |||
1 | Radial drilling machine | Z3080 | 3 | Ф 80×2500 |
2 | Radial drilling machine | Z3040 | 2 | Ф 60×1600 |
3 | Universal drilling machine | ZW3725 | 3 | Ф 25×880 |
C | Planing machine | |||
1 | Shaper | B665 | 1 | L650 |
2 | Hydraulic Shaper | B690 | 1 | L900 |
3 | Gantry Planer | HD–16 | 1 | L10000×B1600 |
D | Milling Machine | |||
1 | 4 Coordinate Milling Machine | Numerical control | 1 | 2500×4000 |
2 | Gantry milling machine | Numerical contro | 1 | 16mx5mx3m |
3 | Gantry milling machine | Numerical contro | 1 | 12mx4mx2.5m |
4 | Gantry milling and boring machine | Numerical contro | 1 | Φ 250 |
5 | Vertical Milling Machine | XS5054 | 1 | 1600×400 |
6 | Horizontal Milling Machine | C62W | 1 | 1250×320 |
7 | Horizontal Milling Machine | X60 | 1 | 800×200 |
8 | Gantry milling machine | X2014J | 1 | L4000×B1400 |
9 | Gantry milling machine | X2010J | 1 | L3000×B1000 |
10 | Floor end milling | TX32-1 | 1 | L1500×H800 |
E | Grinding machine | |||
1 | External Grinder | M131W | 1 | Ф 300×1000 |
2 | External Grinder | M1432B | 1 | Ф 320×15000 |
3 | Surface Grinder | M7130 | 1 | L 1000×300 |
4 | Tool grinder | M6025C | 1 | Ф 250 |
F | Boring machine | |||
1 | Floor-standing milling and boring machine | TJK6920 | 1 | X12000 × Y4500 × Z1000 |
2 | Boring machine | TSPX619 | 1 | Ф 1000 |
3 | Boring machine | T616 | 1 | Ф 800 |
4 | Boring machine | T611 | 1 | Ф 800 |
G | Slotted bed | |||
1 | Slotted bed | B5032 | 1 | H320 |
H | Other machine tools | |||
1 | Gear hobbing machine | Y3150 | 1 | Ф 500 M=6 |
2 | Hacksaw machine | G7022 | 1 | Ф 220 |
/ Ton | |
1 Ton (Min. Order) |
###
Material: | All Right |
---|---|
Load: | All Right |
Stiffness & Flexibility: | All Right |
Journal Diameter Dimensional Accuracy: | All Right |
Axis Shape: | All Right |
Shaft Shape: | All Right |
###
Name of equipment | Model number | Quantity | SCOPE of application | |
A | Lathes | |||
1 | Vertical Lathe | Numerical control | 1 | Φ 12000 |
2 | Vertical Lathe | Numerical control | 1 | Φ 8000 |
3 | Vertical Lathe | 1 | Φ 1600 | |
4 | Vertical Lathe | C5112A | 1 | Ф 1250 |
5 | Horizontal Lathe | Numerical control | 1 | CK61315×12×100T |
6 | Horizontal Lathe | CW61200 | 1 | Ф 2000×8000 |
7 | Horizontal Lathe | CW61160 | 1 | Ф 1600×6500 |
8 | Horizontal Lathe | CW6180 | 2 | Ф 800×3000 |
9 | Horizontal Lathe | CW61125 | 2 | Ф 1250×5000 |
10 | Horizontal Lathe (remodel) | CW62500 | 2 | Ф 2800×6000 |
11 | Common Lathe | CY6140 | 3 | Ф 400×1000 |
12 | Common Lathe | CA6140 | 3 | Ф 400×1500 |
13 | Common Lathe | C620 | 2 | Ф 400×1400 |
14 | Common Lathe | C616 | 1 | Ф 320×1000 |
15 | Common Lathe | C650 | 1 | Ф 650×2000 |
B | Drilling machine | |||
1 | Radial drilling machine | Z3080 | 3 | Ф 80×2500 |
2 | Radial drilling machine | Z3040 | 2 | Ф 60×1600 |
3 | Universal drilling machine | ZW3725 | 3 | Ф 25×880 |
C | Planing machine | |||
1 | Shaper | B665 | 1 | L650 |
2 | Hydraulic Shaper | B690 | 1 | L900 |
3 | Gantry Planer | HD–16 | 1 | L10000×B1600 |
D | Milling Machine | |||
1 | 4 Coordinate Milling Machine | Numerical control | 1 | 2500×4000 |
2 | Gantry milling machine | Numerical contro | 1 | 16mx5mx3m |
3 | Gantry milling machine | Numerical contro | 1 | 12mx4mx2.5m |
4 | Gantry milling and boring machine | Numerical contro | 1 | Φ 250 |
5 | Vertical Milling Machine | XS5054 | 1 | 1600×400 |
6 | Horizontal Milling Machine | C62W | 1 | 1250×320 |
7 | Horizontal Milling Machine | X60 | 1 | 800×200 |
8 | Gantry milling machine | X2014J | 1 | L4000×B1400 |
9 | Gantry milling machine | X2010J | 1 | L3000×B1000 |
10 | Floor end milling | TX32-1 | 1 | L1500×H800 |
E | Grinding machine | |||
1 | External Grinder | M131W | 1 | Ф 300×1000 |
2 | External Grinder | M1432B | 1 | Ф 320×15000 |
3 | Surface Grinder | M7130 | 1 | L 1000×300 |
4 | Tool grinder | M6025C | 1 | Ф 250 |
F | Boring machine | |||
1 | Floor-standing milling and boring machine | TJK6920 | 1 | X12000 × Y4500 × Z1000 |
2 | Boring machine | TSPX619 | 1 | Ф 1000 |
3 | Boring machine | T616 | 1 | Ф 800 |
4 | Boring machine | T611 | 1 | Ф 800 |
G | Slotted bed | |||
1 | Slotted bed | B5032 | 1 | H320 |
H | Other machine tools | |||
1 | Gear hobbing machine | Y3150 | 1 | Ф 500 M=6 |
2 | Hacksaw machine | G7022 | 1 | Ф 220 |
How to Identify a Faulty Drive Shaft
The most common problems associated with automotive driveshafts include clicking and rubbing noises. While driving, the noise from the driver’s seat is often noticeable. An experienced auto mechanic can easily identify whether the sound is coming from both sides or from one side. If you notice any of these signs, it’s time to send your car in for a proper diagnosis. Here’s a guide to determining if your car’s driveshaft is faulty:
Symptoms of Driveshaft Failure
If you’re having trouble turning your car, it’s time to check your vehicle’s driveshaft. A bad driveshaft can limit the overall control of your car, and you should fix it as soon as possible to avoid further problems. Other symptoms of a propshaft failure include strange noises from under the vehicle and difficulty shifting gears. Squeaking from under the vehicle is another sign of a faulty driveshaft.
If your driveshaft fails, your car will stop. Although the engine will still run, the wheels will not turn. You may hear strange noises from under the vehicle, but this is a rare symptom of a propshaft failure. However, you will have plenty of time to fix the problem. If you don’t hear any noise, the problem is not affecting your vehicle’s ability to move.
The most obvious signs of a driveshaft failure are dull sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is likely to damage the transmission. It will require a trailer to remove it from your vehicle. Apart from that, it can also affect your car’s performance and require repairs. So if you hear these signs in your car, be sure to have it checked by a mechanic right away.
Drive shaft assembly
When designing a propshaft, the design should be based on the torque required to drive the vehicle. When this torque is too high, it can cause irreversible failure of the drive shaft. Therefore, a good drive shaft design should have a long service life. Here are some tips to help you design a good driveshaft. Some of the main components of the driveshaft are listed below.
Snap Ring: The snap ring is a removable part that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a series of ridges that fit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and end fittings.
U-joint: U-joint is required due to the angular displacement between the T-shaped housing and the pinion. This angle is especially large in raised 4x4s. The design of the U-joint must guarantee a constant rotational speed. Proper driveshaft design must account for the difference in angular velocity between the shafts. The T-bracket and output shaft are attached to the bearing caps at both ends.
U-joint
Your vehicle has a set of U-joints on the driveshaft. If your vehicle needs to be replaced, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you must first remove the bearing cup. In some cases you will need to use a hammer to remove the bearing cup, you should be careful as you don’t want to damage the drive shaft. If you cannot remove the bearing cup, you can also use a vise to press it out.
There are two types of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and ideal for vehicles that are often used off-road. In some cases, a full circle can be used to repair a c-clamp u-joint.
In addition to excessive torque, extreme loads and improper lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be damaged if the engine is modified. If you are driving a vehicle with a heavily modified engine, it is not enough to replace the OE U-joint. In this case, it is important to take the time to properly lubricate these components as needed to keep them functional.
tube yoke
QU40866 Tube Yoke is a common replacement for damaged or damaged driveshaft tubes. They are desirably made of a metallic material, such as an aluminum alloy, and include a hollow portion with a lug structure at one end. Tube yokes can be manufactured using a variety of methods, including casting and forging. A common method involves drawing solid elements and machining them into the final shape. The resulting components are less expensive to produce, especially when compared to other forms.
The tube fork has a connection point to the driveshaft tube. The lug structure provides attachment points for the gimbal. Typically, the driveshaft tube is 5 inches in diameter and the lug structure is 4 inches in diameter. The lug structure also serves as a mounting point for the drive shaft. Once installed, Tube Yoke is easy to maintain. There are two types of lug structures: one is forged tube yoke and the other is welded.
Heavy-duty series drive shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are usually machined to accept U-bolts. For some applications, grease fittings are used. This attachment is more suitable for off-road vehicles and performance vehicles.
end yoke
The end yoke of the drive shaft is an integral part of the drive train. Choosing a high-quality end yoke will help ensure long-term operation and prevent premature failure. Pat’s Driveline offers a complete line of automotive end yokes for power take-offs, differentials and auxiliary equipment. They can also measure your existing parts and provide you with high quality replacements.
A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it provides greater stability in unstable terrain. You can purchase a U-bolt kit to secure the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Performance cars and off-road vehicles often use this type of attachment. But before you install it, you have to make sure the yoke is machined to accept it.
End yokes can be made of aluminum or steel and are designed to provide strength. It also offers special bolt styles for various applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The company also produces custom flanged yokes for many popular brands. Since the company has a comprehensive line of replacement flange yokes, it can help you transform your drivetrain from non-serviceable to serviceable.
bushing
The first step in repairing or replacing an automotive driveshaft is to replace worn or damaged bushings. These bushings are located inside the drive shaft to provide a smooth, safe ride. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should first check the manual for recommendations. Some of these components may also need to be replaced, such as the clutch or swingarm.
editor by CX 2023-04-03
China OEM/ODM CNC Machining Pump Shaft in CD4/316ss Stainless Steel Alloy Steel custom drive shaft shop
Merchandise Description
Factory Details:
HangZhou CZPT Equipment Manufacturing Co., Ltd. specialized in pump parts, pump bowls, ANSI pump spare components, impeller, suction bowl, mining equipments and machining elements according to customers’ drawings or samples.
Our Benefit:
· OEM/ODM CNC Machining Pump Shaft in CD4/316SS Stainless Metal Alloy Steel
· Professional product selection professionals are at your provider
· We do the pump examination strictly
· Guarantee the high quality, factory immediate price tag and the fastest shipping and delivery time.
· 100% Top quality Promise
· Pump Shaft Sample Presented
Merchandise Description:
Descriptions | OEM/ODM CNC Machining Pump Shaft in CD4/316SS Stainless Metal Alloy Metal |
Substance | Stainless metal, carbon metal, titanium alloy, large chrome, solid iron, bronze, ductile iron, brass, and many others. |
Product Variety | All kinds of design we can do in accordance to your ask for |
Variety | ANSI pump factors, Goulds 3196, Durco mark 3 pump areas, Impeller Titanium, Open up Impeller, Semi Open up, Equipment components and Mining Equipments. |
Casting Method | Most of the OEM/ODM CNC Stainless Metal Alloy Metal Pump Shaft are produced by machining. |
Method | moulding pouring machining screening |
Annual Capacity | The optimum creation potential could be ten, 000 tons for each calendar year, with a solitary piece up to one hundred tons, the smallest portion only a number of grams by missing wax casting, the largest weight can be manufactured up to 10t/pc. |
Opeating Temperature | -25° C to +60° C |
Colour | According to one hundred% drawing |
Dimensions | As for each a hundred% drawing |
Bodyweight | 10 grams by missing wax casting, the premier weight can be manufactured up to 10t/laptop or as for every client ‘ s needs |
Tolerance | Grinding: .001mm EDM: .002mm |
Requirements | AISI, ASME, BS, ANSI, JIS, GB, GOST and many others. |
Machining | CNC Lathe, Common Lathe, CNC Slicing Equipment, Dynamic Balancing Equipment |
Tests | Spectrameter, Hardness Tester, Toughness Tester, Dynamic Balancing Tester, PT Tester, Hydro Test, Substantial Force 1500 psi and so on. |
Software | Oilfield equipment, Well Construction, Mining & Construction, Power Generation, Wastewater Basic business, Chemical Processing and many others. |
Packing | In accordance to client’s request |
Merchandise Photos:
Manufacture Craft and Method:
Caft | Make clear | Method | Material |
Lost Wax Casting | silicon colloidal | moulding | Stainless steel, carbon metal, titanium alloy, higher chrome, forged iron, bronze, ductile iron brass, etc. |
pouring | |||
waterglass bonded | machining | ||
screening | |||
Sand Casting | resin sand craft | moulding | Stainless steel, carbon steel, titanium alloy, higher chrome, cast iron, bronze, ductile iron brass, etc. |
pouring | |||
silicate bonded sand craft | machining | ||
testing | |||
composite shell | |||
Lost Foam Casting | moulding | Stainless metal, carbon metal, titanium alloy, substantial chrome, cast iron, bronze, ductile iron brass, etc. | |
pouring | |||
machining | |||
tests |
Approach Photo:
Equipments and Examination:
Certificate:
Exhibition:
Packing Methods:
Packing Strategies | |||||||||
Little component, solitary packed then place into paper carton then to crate. | |||||||||
one. Generally use poly wood crates for deal. | |||||||||
Minimum poly wood board thickness: 20mm | |||||||||
Metal band: 19× .5mm or 15× .5mm | |||||||||
Typical crate dimension is less than 1200X1000X1000mm | |||||||||
two. For the extremely big component, use welding metal crate. The measurement and metal thickness is in accordance to the product dimension and bodyweight. | |||||||||
3. Massive measurement and massive quantity element, place into container directly. | |||||||||
4. We also take into account customers’ particular wants for packing |
Packing Images:
FAQ:
1.Are you a factory or a trading company?
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a specialist manufacturing facility of pump elements, Goulds 3196 and Durco mark 3 pump areas, centrifugal pump areas, submersible pump areas, mining equipments and machinery parts and so forth.
two.Can I be your agent?
Yes, welcome to deep cooperation.
3.How do I know the quality is up to the OEM expectations?/What’s your good quality ensure?
OEM is available. We have handed the ISO 9001-2008 and BV certificate, and we have been cooperating with several firms in The usa, our products have handed their examination. Or you can examination our items by trial order. We have our possess CZPT and drawing for the Goulds 3196 and Durco mark 3 pump areas.
4.Is the sample available?
Of course, samples are available for you to examination the good quality.
five.Are the products tested before shipping?
Of course, all of our products were qualified by Spectrameter, Hardness Tester, Toughness Tester, Dynamic Balancing Tester, PT Tester, Hydro Test before shipping.
6.How we cooperate?
We will estimate you the cost in accordance to your drawing and 3D drawing or the samples.
Material: | Alloy Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Descriptions | OEM/ODM CNC Machining Pump Shaft in CD4/316SS Stainless Steel Alloy Steel |
Material | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron, brass, etc. |
Model Type | All kinds of model we can do according to your request |
Type | ANSI pump components, Goulds 3196, Durco mark 3 pump parts, Impeller Titanium, Open Impeller, Semi Open, Machinery components and Mining Equipments. |
Casting Method | Most of the OEM/ODM CNC Stainless Steel Alloy Steel Pump Shaft are made by machining. |
Process | moulding pouring machining testing |
Annual Capacity | The maximum production capacity could be 10, 000 tons per year, with a single piece up to 100 tons, the smallest part only a few grams by lost wax casting, the largest weight can be made up to 10t/pc. |
Opeating Temperature | -25° C to +60° C |
Color | According to 100% drawing |
Size | As per 100% drawing |
Weight | 10 grams by lost wax casting, the largest weight can be made up to 10t/pc or as per customer ‘ s requirements |
Tolerance | Grinding: 0.001mm EDM: 0.002mm |
Standards | AISI, ASME, BS, ANSI, JIS, GB, GOST etc. |
Machining | CNC Lathe, Universal Lathe, CNC Cutting Machine, Dynamic Balancing Machine |
Testing | Spectrameter, Hardness Tester, Toughness Tester, Dynamic Balancing Tester, PT Tester, Hydro Test, High Pressure 1500 psi etc. |
Application | Oilfield equipment, Well Construction, Mining & Construction, Power Generation, Wastewater General industry, Chemical Processing etc. |
Packing | According to client’s request |
###
Caft | Clarify | Process | Material |
Lost Wax Casting | silicon colloidal | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. |
pouring | |||
waterglass bonded | machining | ||
testing | |||
Sand Casting | resin sand craft | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. |
pouring | |||
silicate bonded sand craft | machining | ||
testing | |||
composite shell | |||
Lost Foam Casting | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. | |
pouring | |||
machining | |||
testing |
###
Packing Methods | |||||||||
Small part, single packed then put into paper carton then to crate. | |||||||||
1. Generally use poly wooden crates for package. | |||||||||
Minimum poly wooden board thickness: 20mm | |||||||||
Steel band: 19× 0.5mm or 15× 0.5mm | |||||||||
Common crate size is less than 1200X1000X1000mm | |||||||||
2. For the very big part, use welding steel crate. The size and steel thickness is according to the product dimension and weight. | |||||||||
3. Large size and large quantity part, put into container directly. | |||||||||
4. We also consider customers’ special needs for packing |
Material: | Alloy Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Descriptions | OEM/ODM CNC Machining Pump Shaft in CD4/316SS Stainless Steel Alloy Steel |
Material | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron, brass, etc. |
Model Type | All kinds of model we can do according to your request |
Type | ANSI pump components, Goulds 3196, Durco mark 3 pump parts, Impeller Titanium, Open Impeller, Semi Open, Machinery components and Mining Equipments. |
Casting Method | Most of the OEM/ODM CNC Stainless Steel Alloy Steel Pump Shaft are made by machining. |
Process | moulding pouring machining testing |
Annual Capacity | The maximum production capacity could be 10, 000 tons per year, with a single piece up to 100 tons, the smallest part only a few grams by lost wax casting, the largest weight can be made up to 10t/pc. |
Opeating Temperature | -25° C to +60° C |
Color | According to 100% drawing |
Size | As per 100% drawing |
Weight | 10 grams by lost wax casting, the largest weight can be made up to 10t/pc or as per customer ‘ s requirements |
Tolerance | Grinding: 0.001mm EDM: 0.002mm |
Standards | AISI, ASME, BS, ANSI, JIS, GB, GOST etc. |
Machining | CNC Lathe, Universal Lathe, CNC Cutting Machine, Dynamic Balancing Machine |
Testing | Spectrameter, Hardness Tester, Toughness Tester, Dynamic Balancing Tester, PT Tester, Hydro Test, High Pressure 1500 psi etc. |
Application | Oilfield equipment, Well Construction, Mining & Construction, Power Generation, Wastewater General industry, Chemical Processing etc. |
Packing | According to client’s request |
###
Caft | Clarify | Process | Material |
Lost Wax Casting | silicon colloidal | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. |
pouring | |||
waterglass bonded | machining | ||
testing | |||
Sand Casting | resin sand craft | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. |
pouring | |||
silicate bonded sand craft | machining | ||
testing | |||
composite shell | |||
Lost Foam Casting | moulding | Stainless steel, carbon steel, titanium alloy, high chrome, cast iron, bronze, ductile iron brass, etc. | |
pouring | |||
machining | |||
testing |
###
Packing Methods | |||||||||
Small part, single packed then put into paper carton then to crate. | |||||||||
1. Generally use poly wooden crates for package. | |||||||||
Minimum poly wooden board thickness: 20mm | |||||||||
Steel band: 19× 0.5mm or 15× 0.5mm | |||||||||
Common crate size is less than 1200X1000X1000mm | |||||||||
2. For the very big part, use welding steel crate. The size and steel thickness is according to the product dimension and weight. | |||||||||
3. Large size and large quantity part, put into container directly. | |||||||||
4. We also consider customers’ special needs for packing |
How to tell if your driveshaft needs replacing
What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.
unbalanced
An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
unstable
When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.
Unreliable
If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
Unreliable U-joints
A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.
damaged drive shaft
The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
Maintenance fees
The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.
editor by czh 2022-12-24
China China Wholesalestainless Steel CNC Machining Steering Propeller Flexible Crank Gear Drive Shafts drive shaft shop
Solution Description
Merchandise Description
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Business Profile
HangZhou Xihu (West Lake) Dis. Machinery Manufacture Co., Ltd., positioned in HangZhou, “China’s historical copper cash”, is a “national substantial-tech enterprise”. At the starting of its establishment, the company adhering to the “to provide clients with substantial high quality products, to supply timely support” principle, adhere to the “almost everything for the consumer, make buyer superb supplier” for the mission.
Certifications
Q: Exactly where is your firm found ?
A: HangZhou ZheJiang .
Q: How could l get a sample?
A: Before we acquired the 1st order, you should pay for the sample price and convey payment. we will return the sample expense again
to you inside of your first order.
Q: Sample time?
A: Present objects: inside 20-sixty days.
Q: No matter whether you could make our manufacturer on your goods?
A: Of course. We can print your Emblem on each the items and the packages if you can meet our MOQ.
Q: How to guarantee the high quality of your merchandise?
A: 1) stict detection during creation. 2) Rigorous totally inspecion on goods just before shipment and intact product
packaging ensured.
Q: lf my drawings are protected?
A: Indeed ,we can sign NDA.
US $10-150 / Piece | |
5 Pieces (Min. Order) |
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Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | OEM/ODM/Customized |
Axis Shape: | Straight Shaft |
Shaft Shape: | OEM/ODM/Customized |
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Customization: |
Available
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