Product Description
Common faults of the automobile CV JOINTS/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT:
1. Abnormal noise
When turning left and right, there is a “click” sound of metal knocking on 1 side of the wheel. The noise disappears when driving in a straight line. This is a typical failure phenomenon of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT.
2. Stuck
When the vehicle is running at high speed, the wheels resonate. It belongs to the lack of lubrication inside the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT, and the vibration caused by wear and tear during operation.
3. Fracture
After the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT is worn to a certain extent, the internal bracket is broken, and the transmission function will be lost, so that the vehicle cannot move after the gear is loose and the clutch is released.
The composition of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joint:
The composition of the CV JOINT /CARDAN SHAFT/AXLE SHAFT/HALF SHAFT: 1. Star sleeve (inner raceway); 2. Spherical shell (outer raceway); 3. Steel ball; 4. Clamp; 5.rubber Boot; 6. bracket. CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT constant velocity universal joints can be divided into axially non-telescopic (fixed) CV JOINT universal joints and telescopic CV JOINTS universal joints according to whether the axial direction of the CV JOINT universal joint can move.
Structurally, the internal splines on the inner surface of the star sleeve of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joint are connected with the transmission shaft. Its outer surface has 6 arc grooves as the inner raceway of the steel ball, and the outer raceway as the inner surface of the spherical shell. Each of the 6 raceways assembled by the star sleeve and the spherical shell is equipped with a steel ball, and the 6 steel balls are kept on the same level by the cage (CV JOINT). The power is transmitted from the transmission shaft through the steel ball and the spherical shell.
The structural feature of the telescopic CV JOINT universal joint is that the inner wall of the cylindrical shell and the outer surface of the star sleeve adopt cylindrical straight grooves, and the raceway produced by the combination of the 2 adopts steel balls. At the same time, steel balls are also installed in the holes of the CV JOINT/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT. The inner hole of the star sleeve is connected with the input shaft by a spline. This configuration allows movement of the star sleeve in an axial direction corresponding to that of a simple housing.
Materials and technical requirements for main components of HDAG CV JOINTS/CARDAN SHAFT/AXLE SHAFT/HALF SHAFT universal joints:
1. CHINAMFG shell/cylindrical shell: 55#, CF53
1) High-frequency quenching of spline parts to HRC52-58
2) Intermediate frequency quenching of ball hole and ball raceway to HRC58-62
3) Dimensional accuracy and shape tolerance should meet the drawing requirements
4) There should be no cracks in the flaw detection
2. Star sleeve/cage/triple pin: 20CrMnTi
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC58-62
2) Dimensional accuracy and shape tolerance should meet the drawing requirements
3) There should be no cracks in the flaw detection
3. Half shaft: 40Cr
1) Carburizing and quenching – carburizing layer depth 0.7-1.2mm, quenching hardness HRC52-58
2) Dimensional accuracy and shape error meet the drawing requirements
3) There should be no cracks in the flaw detection
4. Dust cover: Neoprene CR, thermoplastic polyester elastomer TPEE
5. Clamp: stainless steel 1Cr18Ni9Ti or galvanized steel
Product description
CHINAMFG OEM 2 2 2 2 2 AUTO CV JOINT CARDAN SHAFT factory for lada BA3 UAZ GAZ VAZ
| Item Name | Auto or car CV JOINT,Universal Joint,CV JOINT INNER OUTER, DRIVE SHAFT, DRIVESHAFT,CV AXLE, JOINT SHAFT ASSEMBLY,CV AXLE JOINT SHAFT, HALF SHAFT, WHEEL BEARING HUB, WHEEL HUB BEARING, WHEEL BEARING | |||||
| OEM/REF NO. | 2 2 2 2 2 | |||||
| Car Model | For CARDAN lada BA3 UAZ GAZ VAZ | |||||
| POSITION | RH/LH/Right/ Left/ Front/Rear | |||||
| MOQ | 1 1 | , 2- | 1 | |||
| 2 | EX-BK1102OT 215215710 051 | EX-BK1102IN2 215 | ||||
| 96243578 | EX-BK1102OT-3T 215215710 051 | 215914750 | 2 | |||
| 21591475 82-20-103 | 32-1116J-k | 82-20-103 | ||||
| 32-1116J-k 2 | 2 2 | SK96257804BK 35711 | 82-20-103 | |||
| 96391553 93743422 | CV35571 96220402 | EX-BK43578 SK96257804BK | 49541-24 | -01 | -01 | -01 |
| 2 2 | 3-01 | -01 |
Reference our cv joint packing way,we have full experience to supply different brands all over the world:
Our HDAG CV JOINTS universal joint Drive shafts machining and production workshops:
Our HDAG CV JOINTS universal joint Drive shafts assemble line:
Our semi finished CV JOINT universal joint Drive shaft in stock before packing and shipment:
HDAG CV JOINTS universal joint Drive shafts pull push force and tensile testing, assemble Testing, full size tolerance testing:
I. We only do OEM, produce high precisional Auto CV JOINT,Universal Joint,Car CV JOINT INNER OUTER, DRIVE SHAFT, DRIVESHAFT,CV AXLE, JOINT SHAFT ASSEMBLY,CV AXLE JOINT SHAFT, HALF SHAFT, WHEEL BEARING HUB, WHEEL HUB BEARING, WHEEL BEARING, different with other factories
II.Quality guarantee: We promise to all of our old and new customers: ONE year guarantee or 50,E 1H0498099A/1H57111/357498099EX/357498099EV/357498099E/1J57111D
CHINAMFG :
CHINAMFG :
CHINAMFG :
CHINAMFG : 4342
CHINAMFG : 4342
CHINAMFG : 4342R20
CHINAMFG : 4346R30
CHINAMFG : 4346S50
CHINAMFG : 4346
CHINAMFG : 4347S60
CHINAMFG : 4347U90
CHINAMFG :
CHINAMFG :
CHINAMFG : 434708Z033
CHINAMFG : 434708Z037
CHINAMFG : 391571JJ10
CHINAMFG : 39157117JJ10
CHINAMFG : 3910110JJ10
CHINAMFG : 391Y10
CHINAMFG : 391M570
CHINAMFG : 391N215
CHINAMFG : 391571M311
CHINAMFG : 391571M915
CHINAMFG : 3910140Y10
CHINAMFG : 391014M570
CHINAMFG : 391014M575
CHINAMFG : 391014M771
CHINAMFG : 3910163Y10
CHINAMFG : 391016N215
391012Y175
392112Y070
391J210
CHINAMFG : 391J171
CHINAMFG : 391N275
CHINAMFG : 391J071
CHINAMFG : 391J915
CHINAMFG : 391E478
CHINAMFG : 391012J215
CHINAMFG : 391014N175
CHINAMFG : 391014N177
CHINAMFG : 391014N275
CHINAMFG : 391015J571
CHINAMFG : 391016J571
CHINAMFG : 391016J071
CHINAMFG : 391016J076
CHINAMFG : 391016J915
CHINAMFG : 39101AE415
CHINAMFG : 39101AU415
CHINAMFG : 39101AU416
CHINAMFG : 39101AW110
CHINAMFG : 39101CX116
CHINAMFG : 39101WF715
CHINAMFG : 39101WF716
3921185E
CHINAMFG : 4347Z035
CHINAMFG : 434708Z039
191498103A
191498103C
191498103CV
191498103CX
191498104C
321498103D
357498103
357498103A
357498103V
357498103X
357498350X
191498103
1K0498103
VAG :
,96396134,512395
CHINAMFG : 391V70A
CHINAMFG : 391013U505
CHINAMFG : 391014V01C
CHINAMFG : 391014V51A
CHINAMFG : 391014V70A
CHINAMFG : 392113U
96348790
CHINAMFG : 8111304
CHINAMFG : 86011
CHINAMFG : 9122833
CHINAMFG : 9163595
MAZDA : G571550X
MAZDA : G571560X
MAZDA : G565715
OPEL : 374
VAUXHALL : 571
391
MAZDA : MD1922510
MAZDA : MD1922510A
MAZDA : MD192550X
MAZDA : MD257160XB
33
A
OPEL : 374048
OPEL : 374067
OPEL : 37408
OPEL : 374118
OPEL : 374148
OPEL : 374195
OPEL : 90125876
OPEL : 90157212
OPEL : 95718734
OPEL : 9317340
OPEL : 93173430
SAAB : 4242319
A1683601872
CHINAMFG : 391KD0A
CHINAMFG : 391019Y015
CHINAMFG : 39101CNY015
CHINAMFG : 39211CN,7701349689,7701349839,7701349873
,7701351948,7701352571,7701352571
,7701498918,7701498919,7701498921
3910173N10
HONDA : 44305S04J60
HONDA : 44305S0A960
HONDA : 44305S0AN60
HONDA : 44305S2H571
HONDA : 44305S2H050
HONDA : 44305S2H950
HONDA : 44305S2H951
HONDA : 44305S2HN50
HONDA : 44305S5AJ50
HONDA : 44305S5AJ60
HONDA : 44305S5AJ61
HONDA : 44305S5AJ62
HONDA : 44305S5C950
HONDA : 44305S5CN50
HONDA : 44305S5CN51
HONDA : 44305S7B950
HONDA : 44305S7C950
HONDA : 44305SOA960
HONDA : 44305SOAN60
HONDA : 44306S0A960
HONDA : 44306S0AN60
HONDA : 44306S2H571
HONDA : 44306S2H950
HONDA : 44306S2H951
HONDA : 44306S5AJ51
HONDA : 44306S5AJ61
HONDA : 44306S5AJ62
HONDA : 44306S5C951
HONDA : 44306S5C952
HONDA : 44306S7B950
HONDA : 44306S7C950
HONDA : 44306SOA960
HONDA : 44306SOAN60
326582
FG02-25-500E
FG02-25-600D
FG02-25-600E
44305-SA2-960
39100ED00A
39101ED00A
39101ED005
44571-SH3-J01,44306-SB2-984
39211-CN000
CHINAMFG : 0K558-25-60X
3272.S5
39211-AY125
39101-AX005
39100-AX005
39101-AX000
MAZDA : M 0571 1510A
MAZDA : M 0571 1500C
MAZDA : M 0571 1500D
MAZDA : M 0571 1600A
MAZDA : M 0571 1600B
MAZDA : MD0925500A
MAZDA : MD0925600A
MAZDA : G064-25-600
MAZDA : G564-25-500A
MAZDA : G564-25-600A
MAZDA : G564-25-60X
MAZDA : GR01-25-500
MAZDA : GR01-25-50X
MAZDA : GR01-25-600
MAZDA : GR01-25-60X
MAZDA : GU01-25-500
MAZDA : GU01-25-50XA
MAZDA : GU01-25-50XC
MAZDA : GU01-25-600
MAZDA : GU01-25-60XA
MAZDA : GU01-25-60XD
HONDA : 44014-SNG-000
HONDA : 44305-SDC-A00
HONDA : 44305-SEA-000
HONDA : 44305-SNG-571
HONDA : 44306-SDC-A01
HONDA : 44306-SDE-T00
HONDA : 44306-SEA-000
HONDA : 44306-SNG-571
CHINAMFG : 39100JD24B
CHINAMFG : 39100JD52B
CHINAMFG : 39101JD24B
CHINAMFG : 39101JD52B
CHINAMFG : 39211JA00A
CHINAMFG : 39211JD22B
CHINAMFG : C9211JA00A
CHINAMFG : C9211JD22B
CHINAMFG : C92AAJA00A
CHINAMFG : C92AAJD22B
CHINAMFG : C9B11JA00A
CHINAMFG : C9BAAJA00A
MAZDA : FA8571500A
MAZDA : FA8571600B
MAZDA : FA8125600B
MAZDA : FA8225500A
MAZDA : FD8571500B
MAZDA : FD8571600A
MAZDA : FP0125500C
3272-HY
3272-KW
3273-HQ
3273-KJ
CHINAMFG : 39100-ED105
CHINAMFG : 39100-ED305
CHINAMFG : 39100-ED805
CHINAMFG : 39101-ED105
CHINAMFG : 39101-ED305
CHINAMFG : 39101-ED805
CHINAMFG : 39211-ED100
CHINAMFG : C9211-EL10A
CHINAMFG : KK38825600
CHINAMFG : 49500-25302
CHINAMFG : 49500-25310
CHINAMFG : 49500-25311
CHINAMFG : 49500-25312
CHINAMFG : 49500-25301
CHINAMFG : 49500-25302
CHINAMFG : 49500-25310
CHINAMFG : 49500-25311
CHINAMFG : 49500-25312
LAND ROVER : STC3046
40011-M5626
39100-M7270
39101-M7270
39113-M7275
39112-M7225
LAND ROVER : TDJ00571
CHINAMFG : 49500-25400
CHINAMFG : 49500-25200
CHINAMFG : 49500-25400
LAND ROVER : TDB500110
LAND ROVER : TDJ500030
39101-CA100
39211-CA100
39100-CA100
HONDA : 44305S74E01
HONDA : 44305S74E51
ROVER : GCV1123
ROVER : TFB000070
39211-AY125
39101-AX005
39100-AX005
39101-AX000
CITROEN : 3272TH
CITROEN : 3272WX
CITROEN : 3273QQ
CITROEN : 3273TT
CITROEN : 3273XR
DS : 3272QF
DS : 3272TH
DS : 3273QQ
DS : 3273TT
PEUGEOT : 3272QF
PEUGEOT : 3272TH
PEUGEOT : 3272WX
PEUGEOT : 3273QQ
PEUGEOT : 3273TT
PEUGEOT : 3273XR
39211-CG571
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Three Years |
|---|---|
| Condition: | New |
| Color: | OEM Standard |
| Certification: | CE, ISO, ISO/Ts16949 |
| Type: | Universal Joint |
| Application Brand: | Nissan, Iveco, Toyota, Ford, Lada Mitsubishi FIAT Opel Peugeot Renault Citroen |
| Customization: |
Available
| Customized Request |
|---|
How do cardan shafts ensure efficient power transfer while maintaining balance?
Cardan shafts are designed to ensure efficient power transfer while maintaining balance between the driving and driven components. They employ various mechanisms and features that contribute to both aspects. Let’s explore how cardan shafts achieve efficient power transfer and balance:
1. Universal Joints:
– Cardan shafts utilize universal joints, also known as U-joints, to transmit torque from the driving component to the driven component. Universal joints consist of a cross-shaped yoke with needle bearings at each end. These needle bearings allow the joints to pivot and accommodate angular misalignment between the driving and driven components. By allowing for flexibility in movement, universal joints ensure efficient power transfer even when the components are not perfectly aligned, minimizing energy losses and maintaining balance.
2. Misalignment Compensation:
– Cardan shafts are designed to compensate for misalignment between the driving and driven components. The universal joints, along with slip yokes and telescopic sections, allow the shaft to adjust its length and accommodate variations in alignment. This misalignment compensation capability ensures that the cardan shaft can transmit power smoothly and efficiently, reducing stress on the components and maintaining balance during operation.
3. Balanced Design:
– Cardan shafts are engineered with a balanced design to minimize vibration and maintain smooth operation. The shaft tubes are typically symmetrically constructed, and the universal joints are positioned to distribute the mass evenly. This balanced design helps to reduce vibration and minimize the occurrence of unbalanced forces that can negatively impact power transfer and overall system performance. By maintaining balance, cardan shafts contribute to efficient power transmission and improve the lifespan of the components involved.
4. High-Quality Materials and Manufacturing:
– The materials used in the construction of cardan shafts, such as steel or aluminum alloy, are carefully selected for their strength, durability, and ability to maintain balance. High-quality materials ensure that the shafts can withstand the torque and operational stresses without deformation or failure, promoting efficient power transfer. Additionally, precise manufacturing processes and quality control measures are employed to ensure that the cardan shafts are accurately balanced during production, further enhancing their efficiency and balance.
5. Regular Maintenance and Inspection:
– To ensure continued efficient power transfer and balance, regular maintenance and inspection of cardan shafts are essential. This includes periodic lubrication of the universal joints, checking for wear or damage, and addressing any misalignment issues. Regular maintenance helps to preserve the balance of the shaft and ensures optimal performance and longevity.
Overall, cardan shafts ensure efficient power transfer while maintaining balance through the use of universal joints for torque transmission, misalignment compensation mechanisms, balanced design, high-quality materials, and regular maintenance. By incorporating these features, cardan shafts contribute to the smooth operation, reliability, and longevity of various applications in automotive, industrial, and other sectors that rely on efficient power transmission.
How do cardan shafts contribute to the efficiency of vehicle propulsion and power distribution?
Cardan shafts play a crucial role in the efficiency of vehicle propulsion and power distribution. They enable the transfer of torque from the engine to the wheels, allowing for effective power transmission and optimized performance. Here’s how cardan shafts contribute to the efficiency of vehicle propulsion and power distribution:
1. Torque Transmission:
– Cardan shafts are responsible for transmitting torque from the engine or power source to the wheels. By efficiently transferring rotational force, they enable propulsion and movement of the vehicle. The design and construction of the cardan shaft ensure minimal power loss during torque transmission, contributing to the overall efficiency of the propulsion system.
2. Power Distribution:
– In vehicles with multiple axles or wheels, cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This allows for improved traction, stability, and control, especially in situations such as acceleration, cornering, or off-road driving. By evenly distributing power, cardan shafts optimize the utilization of the available engine power and contribute to the overall efficiency of the vehicle.
3. Flexibility and Misalignment Compensation:
– Cardan shafts offer flexibility and the ability to accommodate misalignment between the engine, drivetrain, and wheels. They can handle angular misalignment, parallel offset, and axial displacement, allowing for smooth power transmission even when the components are not perfectly aligned. This flexibility helps reduce mechanical stresses and energy losses caused by misalignment, thus improving the efficiency of power transfer.
4. Vibration Damping:
– Cardan shafts can help dampen vibrations transmitted from the engine or other drivetrain components. The universal joints in the shaft assembly allow for slight angular movement, which helps absorb and dampen vibrations generated during operation. By reducing vibrations, cardan shafts contribute to a smoother and more efficient power distribution, enhancing overall vehicle performance and comfort.
5. Weight Reduction:
– Cardan shafts, when compared to alternative drivetrain systems such as chain or belt drives, can contribute to weight reduction in vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, as less energy is required to propel the vehicle. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.
6. Durability and Reliability:
– Cardan shafts are designed to withstand the demands of vehicle propulsion and power distribution over extended periods. They are engineered using durable materials and undergo rigorous testing to ensure reliability and longevity. By providing a robust and dependable power transmission solution, cardan shafts contribute to the overall efficiency of the propulsion system by minimizing downtime and maintenance requirements.
Overall, cardan shafts contribute to the efficiency of vehicle propulsion and power distribution by effectively transmitting torque, balancing power distribution, compensating for misalignment, dampening vibrations, reducing weight, and ensuring durability and reliability. Their role in optimizing power transfer and enhancing overall vehicle performance makes cardan shafts an integral component of efficient propulsion systems.
How do cardan shafts contribute to power transmission and motion in various applications?
Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:
1. Torque Transmission:
– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.
2. Angular Misalignment Compensation:
– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.
3. Axial Misalignment Compensation:
– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.
4. Vibration Damping:
– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.
5. Balancing:
– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.
6. Safety Features:
– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.
7. Versatility in Applications:
– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.
In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.
editor by CX 2024-05-07