Tag Archives: flange shaft

China wholesaler Telescopic Flange Long Cardan Shaft with High Quality

Product Description

 

Telescopic flange long cardan shaft Coupling(SWP-A)
 

Product Description

SWP partition profile bearing the cross shaft universal coupling products: replacement of bearings for, SWP type cardan design bearing split shaft bolt, suitable for hoisting and conveying machinery and other heavy machinery, connecting 2 different axis transmission shaft, axis angle of A~F type not more than 10 degrees, the G type is not greater than 5 degrees.

 

Product Parameters

♦Basic Parameter And Main Dimension

Type Tactical diameter
D
mm
 
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Stretch
length
S
mm
Size(mm) Rotary
inertia
kg·m2
 
Mass
kg
Lmin D1
js11
D2
H7
D3 E E1 B×h h1 L1 n-d Lmin Increase
100
Lmin Increase
100
SWP160A 160 16 8 ≤10 50 660 140 95 114 15 4 20×12 6 85 6-13 0.13 0.0059 47 2.1
SWP180A 180 20 10 ≤10 60 752 155 105 121 15 4 24×14 7 95 6-15 0.22 0.0072 60 2.3
SWP200A 200 31.5 16 ≤10 70 823 175 125 17 17 5 28×16 8 110 8-15 0.37 0.0114 81 3.4
SWP225A 225 40 20 ≤10 76 933 196 135 152 20 5 32×18 9 130 8-17 0.63 0.5710 109 6.6
SWP250A 250 63 31.5 ≤10 80 978 218 150 168 25 5 40×25 12.5 135 8-19 1.02 0.0407 147 7.3
SWP285A 285 90 45 ≤10 100 1133 245 170 194 27 7 40×30 15 150 8-21 2.17 0.0702 241 9.4
SWP315A 315 140 63 ≤10 110 1250 280 185 219 32 7 40×30 15 170 10-23 3.86 0.1144 322 12.0
SWP350A 350 180 90 ≤10 120 1380 310 210 245 35 8 50×32 16 185 10-23 6.66 0.1663 428 13.6
SWP390A 390 250 112 ≤10 120 1495 345 235 273 40 8 70×36 18 205 10-25 11.53 0.2695 566 18.0
SWP435A 435 355 160 ≤10 150 1710 385 255 299 42 10 80×40 20 235 16-28 21.81 0.3645 932 20.0
SWP480A 480 450 224 ≤10 170 1910 425 275 351 47 12 90×45 22.5 265 16-31 38.04 0.7571 1294 28.0
SWP550A 550 710 315 ≤10 190 2135 492 320 402 50 12 100×45 22.5 290 16-31 61.28 1.1842 1744 35.7
SWP600A 600 1000 500 ≤10 210 3580 544 380 450 55 15 90×55 27.5 360 22-34 98.63 1.7159 2330 40.5
SWP640A 640 1250 630 ≤10 230 2685 575 385 480 60 15 100×60 30 385 18-38 167.67 2.3080 3153 48.3

·Note:L is the length of installation,including the value of S/Z shrinkage.
 

Detailed Photos

 
 

Packaging & Shipping

Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding and other professionals.

Advanced and reasonable process, complete detection means. We company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.

 

After Sales Service

1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

How do cardan shafts handle variations in load, speed, and misalignment during operation?

Cardan shafts are designed to handle variations in load, speed, and misalignment during operation. They incorporate specific features and mechanisms to accommodate these factors and ensure efficient power transmission. Let’s explore how cardan shafts handle these variations:

1. Load Variation:

– Cardan shafts are designed to transmit torque and handle variations in load. The torque capacity of the shaft is determined based on the application’s requirements, and the shaft is manufactured using materials and dimensions that can withstand the specified loads. The design and construction of the shaft, including the selection of universal joints and slip yokes, are optimized to handle the anticipated loads. By choosing appropriate material strengths and dimensions, cardan shafts can effectively transmit varying loads without failure or excessive deflection.

2. Speed Variation:

– Cardan shafts can accommodate variations in rotational speed between the driving and driven components. The universal joints, which connect the shaft’s segments, allow for angular movement, thereby compensating for speed differences. The design of the universal joints and the use of needle bearings or roller bearings enable smooth rotation and efficient power transmission even at varying speeds. However, it’s important to note that excessively high speeds can introduce additional challenges such as increased vibration and wear, which may require additional measures such as balancing and lubrication.

3. Misalignment Compensation:

– Cardan shafts are specifically designed to handle misalignment between the driving and driven components. They can accommodate angular misalignment, parallel offset, and axial displacement to a certain extent. The universal joints in the shaft assembly allow for flexibility and articulation, enabling the shaft to transmit torque even when the components are not perfectly aligned. The design of the universal joints, along with their bearing arrangements and seals, allows for smooth rotation and compensation of misalignment. Manufacturers specify the maximum allowable misalignment angles and displacements for cardan shafts, and exceeding these limits can lead to increased wear, vibration, and reduced efficiency.

4. Telescopic Design:

– Cardan shafts often feature a telescopic design, which allows for axial movement and adjustment to accommodate variations in distance between the driving and driven components. This telescopic design enables the shaft to handle changes in length during operation, such as when the vehicle or equipment undergoes suspension movement or when the drivetrain components experience positional changes. The telescopic mechanism ensures that the shaft remains properly connected and engaged, maintaining power transmission efficiency even when there are fluctuations in distance or position.

5. Regular Maintenance:

– To ensure optimal performance and longevity, cardan shafts require regular maintenance. This includes inspections, lubrication of universal joints and slip yokes, and monitoring for wear or damage. Regular maintenance helps identify and address any issues related to load, speed, or misalignment variations, ensuring that the shaft continues to function effectively under changing operating conditions.

Overall, cardan shafts handle variations in load, speed, and misalignment through their design features such as universal joints, telescopic design, and flexibility. By incorporating these elements, along with proper material selection, lubrication, and maintenance practices, cardan shafts can reliably transmit torque and accommodate the changing operating conditions in vehicles and equipment.

cardan shaft

Can you explain the components and structure of a cardan shaft system?

A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:

1. Shaft Tubes:

– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.

2. Universal Joints:

– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.

3. Slip Yokes:

– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Flanges and Yokes:

– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.

5. Balancing Weights:

– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.

6. Safety Features:

– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.

China wholesaler Telescopic Flange Long Cardan Shaft with High Quality  China wholesaler Telescopic Flange Long Cardan Shaft with High Quality
editor by CX 2024-04-09

China Standard High Quality SWC Industrial Flexible Steel Coupling Without Expansion Flange Type Cross Shaft Universal Coupling

Product Description

SWC Universal Coupling / Cardan shaft for rolling mill

Description:
The SWC-CH long flexible welded universal joint is a Universal joint designed to transmit power between 2 misaligned shafts. It is a flexible coupling, which means it can compensate for misalignment up to 25 degrees. The SWC-CH long bend welded universal coupling is made of 35CrMo material and comes in various sizes to meet the needs of different applications. SWC-CH long bend welded universal couplings are widely used in mechanical applications such as rolling mills, punches, straighteners, crushers, ship transmissions, papermaking equipment, ordinary machinery, water pump equipment, test benches, etc.

Features:
1. Possess the ability to compensate for large angles.
2. The structure is compact and reasonable. The SWC-CH universal coupling is equipped with an integrated fork, making it more reliable in carrying capacity.
3. Carrying capacity. Compared to other types of rotating joint shafts with the same diameter, it provides more torque, limits the turning diameter of mechanical equipment, and has a wider range.
4. High transmission efficiency. Its transmission efficiency is 98-99.8%, suitable for high-power transmission and has energy-saving effect.
5. Smooth carrying, low noise, easy disassembly and maintenance.

Paramters:

Application:
(1) Construction machinery: SWC-CH long flexible welded universal couplings are used in various construction machinery, such as excavators, bulldozers, and cranes. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(2) Mining machinery: SWC-CH long flexible welded universal couplings are also used in mining machinery, such as loaders, conveyors, and drilling rigs. It helps to transfer power from the engine to the working components of the machine, even if the shaft is affected by high loads and vibrations.
(3) Agricultural machinery: SWC-CH long flexible welded universal coupling is used for tractors, harvesters, Combine harvester and other agricultural machinery. It helps to ensure smooth and efficient operation of the machine, even when the shafts are not fully aligned.
(4) Marine machinery: SWC-CH long flexible welded universal coupling is used for marine machinery such as ships. It helps to transfer power from the engine to the propeller, even if the shaft is affected by high loads and vibrations.
(5) Power generation equipment: SWC-CH long flexible welded universal coupling is used for power generation equipment, such as turbines and generators. It helps to transfer power from the prime mover to the generator, even if the shafts are not fully aligned.

Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Shaft Hole: 19-32
Torque: >80N.M
Bore Diameter: 19mm
Speed: 4000r/M
Structure: Flexible
Customization:
Available

|

Customized Request

cardan shaft

Are there any limitations or disadvantages associated with cardan shaft systems?

While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:

1. Angular Misalignment:

– Cardan shafts are designed to accommodate angular misalignment between the driving and driven components. However, excessive misalignment can lead to increased wear, vibration, and decreased efficiency. If the misalignment exceeds the recommended limits, it can put additional stress on the universal joints and other components, reducing the lifespan of the shaft and potentially causing mechanical failures.

2. Noise and Vibration:

– Cardan shaft systems can introduce noise and vibration into the equipment or vehicle. The universal joints and slip yokes in the shaft assembly can generate vibrations as they rotate, especially at high speeds. These vibrations can contribute to increased noise levels, potentially causing discomfort for passengers or affecting the performance of sensitive equipment. Proper balancing and maintenance of the shaft can help mitigate these effects, but they may still be present to some extent.

3. Maintenance and Lubrication:

– Cardan shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints and slip yokes need to be properly lubricated to minimize friction and wear. If maintenance is neglected, the joints can wear out quickly, leading to increased vibration, noise, and potential failure. Regular inspections and lubrication are necessary to maintain the efficiency and reliability of cardan shaft systems.

4. Limited Flexibility in High-Speed Applications:

– Cardan shafts have limitations when it comes to high-speed applications. At high rotational speeds, the centrifugal forces acting on the rotating components can cause significant stress on the shaft and universal joints. This can result in increased wear, reduced lifespan, and potential failure. In such cases, alternative power transmission systems such as constant-velocity (CV) joints or direct drives may be more suitable.

5. Space and Weight Constraints:

– Cardan shaft systems require sufficient space for installation due to their length and telescopic design. In applications with limited space constraints, it may be challenging to accommodate the full length of the shaft, or modifications may be necessary to ensure proper fit. Additionally, the weight of the shaft can be a consideration, especially in applications where weight reduction is crucial. In such cases, alternative lightweight materials or drive systems may be more appropriate.

6. Cost:

– Cardan shaft systems can be relatively costly compared to other power transmission options. The complexity of their design, the need for customization, and the use of multiple components contribute to higher manufacturing and installation costs. However, it’s important to consider the overall benefits and performance of cardan shaft systems when evaluating their cost-effectiveness for specific applications.

7. Limited Misalignment Compensation:

– While cardan shafts can accommodate angular misalignment, they have limitations when it comes to compensating for other types of misalignment, such as parallel offset or axial displacement. In applications that require significant compensation for these types of misalignment, alternative power transmission systems with more advanced flexibility, such as flexible couplings or CV joints, may be more suitable.

Despite these limitations, cardan shaft systems remain widely used and offer numerous advantages in various applications. By understanding these limitations and considering the specific requirements of the application, engineers can make informed decisions regarding the suitability of cardan shaft systems or explore alternative power transmission options.

cardan shaft

Can cardan shafts be customized for specific vehicle or equipment requirements?

Yes, cardan shafts can be customized to meet the specific requirements of different vehicles or equipment. Manufacturers offer a range of customization options to ensure that the cardan shafts are tailored to the unique needs of each application. Let’s explore how cardan shafts can be customized:

1. Length and Size:

– Cardan shafts can be manufactured in various lengths and sizes to accommodate the specific dimensions of the vehicle or equipment. Manufacturers can customize the overall length of the shaft to ensure proper alignment between the driving and driven components. Additionally, the size of the shaft, including the diameter and wall thickness, can be adjusted to meet the torque and load requirements of the application.

2. Torque Capacity:

– The torque capacity of the cardan shaft can be customized based on the power requirements of the vehicle or equipment. Manufacturers can design and manufacture the shaft with appropriate materials, dimensions, and reinforcement to ensure that it can transmit the required torque without failure or excessive deflection. Customizing the torque capacity of the shaft ensures optimal performance and reliability.

3. Connection Methods:

– Cardan shafts can be customized to accommodate different connection methods based on the specific requirements of the vehicle or equipment. Manufacturers offer various types of flanges, splines, and other connection options to ensure compatibility with the existing drivetrain components. Customizing the connection methods allows for seamless integration of the cardan shaft into the system.

4. Material Selection:

– Cardan shafts can be manufactured using different materials to suit the specific application requirements. Manufacturers consider factors such as strength, weight, corrosion resistance, and cost when selecting the material for the shaft. Common materials used for cardan shafts include steel alloys, stainless steel, and aluminum. By customizing the material selection, manufacturers can optimize the performance and durability of the shaft.

5. Balancing and Vibration Control:

– Cardan shafts can be customized with balancing techniques to minimize vibration and ensure smooth operation. Manufacturers employ dynamic balancing processes to reduce vibration caused by uneven distribution of mass. Customized balancing ensures that the shaft operates efficiently and minimizes stress on other components.

6. Protective Coatings and Finishes:

– Cardan shafts can be customized with protective coatings and finishes to enhance their resistance to corrosion, wear, and environmental factors. Manufacturers can apply coatings such as zinc plating, powder coating, or specialized coatings to prolong the lifespan of the shaft and ensure its performance in challenging operating conditions.

7. Collaboration with Manufacturers:

– Manufacturers actively engage in collaboration with customers to understand their specific vehicle or equipment requirements. They provide technical support and expertise to customize the cardan shaft accordingly. By collaborating closely with manufacturers, customers can ensure that the cardan shaft is designed and manufactured to meet their precise needs.

Overall, cardan shafts can be customized for specific vehicle or equipment requirements in terms of length, size, torque capacity, connection methods, material selection, balancing, protective coatings, and finishes. By leveraging customization options and working closely with manufacturers, engineers can obtain cardan shafts that are precisely tailored to the application’s needs, ensuring optimal performance, efficiency, and compatibility.

cardan shaft

How do cardan shafts handle variations in angles, torque, and alignment?

Cardan shafts, also known as propeller shafts or drive shafts, are designed to handle variations in angles, torque, and alignment between the driving and driven components. They possess unique structural and mechanical features that enable them to accommodate these variations effectively. Let’s explore how cardan shafts handle each of these factors:

Variations in Angles:

– Cardan shafts are specifically designed to handle angular misalignment between the driving and driven components. This misalignment can occur due to factors such as changes in suspension height, flexing of the chassis, or uneven terrain. The universal joints used in cardan shafts allow for angular movement by employing a cross-shaped yoke with needle bearings at each end. These needle bearings facilitate the rotation and flexibility required to compensate for angular misalignment. As a result, the cardan shaft can maintain a consistent power transmission despite variations in angles, ensuring smooth and efficient operation.

Variations in Torque:

– Cardan shafts are engineered to withstand and transmit varying levels of torque. Torque variations may arise from changes in load, speed, or resistance encountered during operation. The robust construction of the shaft tubes, coupled with the use of universal joints and slip yokes, allows the cardan shaft to handle these torque fluctuations. The shaft tubes are typically made of durable and high-strength materials, such as steel or aluminum alloy, which can withstand high torsional forces without deformation or failure. Universal joints and slip yokes provide flexibility and allow the shaft to adjust its length, absorbing torque fluctuations and ensuring reliable power transmission.

Variations in Alignment:

– Cardan shafts are adept at compensating for misalignment between the driving and driven components that can occur due to manufacturing tolerances, assembly errors, or structural changes over time. The universal joints present in cardan shafts play a crucial role in accommodating misalignment. The needle bearings within the universal joints allow for slight axial movement, permitting misaligned components to remain connected without hindering torque transmission. Additionally, slip yokes, which are often incorporated into cardan shaft systems, provide axial adjustability, allowing the shaft to adapt to changes in the distance between the driving and driven components. This flexibility in alignment compensation ensures that the cardan shaft can effectively transmit power even when the components are not perfectly aligned.

Overall, cardan shafts handle variations in angles, torque, and alignment through the combination of universal joints, slip yokes, and robust shaft tube construction. These features allow the shaft to accommodate angular misalignment, absorb torque fluctuations, and compensate for changes in alignment. By providing flexibility and reliable power transmission, cardan shafts contribute to the smooth operation and longevity of various systems, including automotive drivetrains, industrial machinery, and marine propulsion systems.

China Standard High Quality SWC Industrial Flexible Steel Coupling Without Expansion Flange Type Cross Shaft Universal Coupling  China Standard High Quality SWC Industrial Flexible Steel Coupling Without Expansion Flange Type Cross Shaft Universal Coupling
editor by CX 2024-03-15

China factory SWC Cardan Shaft of Flange Size 350

Product Description

SWC Series-Medium-Duty Designs Cardan shaft

Designs

Data and Sizes of SWC Series Universal Joint Couplings

Type Design
Data
Item
SWC160 SWC180 SWC200 SWC225 SWC250 SWC265 SWC285 SWC315 SWC350 SWC390 SWC440 SWC490 SWC550 SWC620
A L 740 800 900 1000 1060 1120 1270 1390 1520 1530 1690 1850 2060 2280
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 65 83 115 152 219 260 311 432 610 804 1122 1468 2154 2830
B L 480 530 590 640 730 790 840 930 100 1571 1130 1340 1400 1520
M(kg) 44 60 85 110 160 180 226 320 440 590 820 1090 1560 2100
C L 380 420 480 500 560 600 640 720 782 860 1040 1080 1220 1360
M(kg) 35 48 66 90 130 160 189 270 355 510 780 970 1330 1865
D L 520 580 620 690 760 810 860 970 1030 1120 1230 1360 1550 1720
M(kg) 48 65 90 120 173 220 250 355 485 665 920 1240 1765 2390
E L 800 850 940 1050 1120 1180 1320 1440 1550 1710 1880 2050 2310 2540
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 70 92 126 165 238 280 340 472 660 886 1230 1625 2368 3135
  Tn(kN·m) 16 22.4 31.5 40 63 80 90 125 180 250 355 500 710 1000
  TF(kN·m) 8 11.2 16 20 31.5 40 45 63 90 125 180 250 355 500
  Β(°) 15 15 15 15 15 15 15 15 15 15 15 15 15 15
  D 160 180 200 225 250 265 285 315 350 390 440 490 550 620
  Df 160 180 200 225 250 265 285 315 350 3690 440 490 550 620
  D1 137 155 170 196 218 233 245 280 310 345 390 435 492 555
  D2(H9) 100 105 120 135 150 160 170 185 210 235 255 275 320 380
  D3 108 114 140 159 168 180 194 219 245 273 299 325 402 426
  Lm 95 105 110 125 140 150 160 180 195 215 260 270 305 340
  K 16 17 18 20 25 25 27 32 35 40 42 47 50 55
  T 4 5 5 5 6 6 7 8 8 8 10 12 12 12
  N 8 8 8 8 8 8 8 10 10 10 16 16 16 16
  D 15 17 17 17 19 19 21 23 23 25 28 31 31 38
  B 20 24 32 32 40 40 40 40 50 70 80 90 100 100
  G 6.0 7.0 9.0 9.0 12.5 12.5 12.5 15.0 16.0 18.0 20.0 22.5 22.5 25
  MI(Kg) 2.57 3 3.85 3.85 5.17 6 6.75 8.25 10.6 13 18.50 23.75 29.12 38.08
  Size M14 M16 M16 M16 M18 M18 M20 M22 M22 M24 M27 M30 M30 M36
  Tightening torque(Nm) 180 270 270 270 372 372 526 710 710 906 1340 1820 1820 3170

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
(DIN or SAT etc. )
 

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
      

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Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

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Customized Request

cardan shaft

How do cardan shafts handle variations in length and connection methods?

Cardan shafts are designed to handle variations in length and connection methods, allowing for flexibility in their installation and use. These shafts incorporate several features and mechanisms that enable them to accommodate different lengths and connection methods. Let’s explore how cardan shafts handle these variations:

1. Telescopic Design:

– Cardan shafts often employ a telescopic design, which consists of multiple sections that can slide in and out. These sections allow for adjustment of the overall length of the shaft to accommodate variations in distance between the driving and driven components. By telescoping the shaft, it can be extended or retracted as needed, ensuring proper alignment and power transmission.

2. Slip Yokes:

– Slip yokes are components used in cardan shafts that allow for axial movement. They are typically located at one or both ends of the telescopic sections. Slip yokes provide a sliding connection that compensates for changes in length and helps to maintain proper alignment between the driving and driven components. When the length of the shaft needs to change, the slip yokes slide along the shaft, allowing for the necessary adjustment without disrupting power transmission.

3. Flange Connections:

– Cardan shafts can utilize flange connections to attach the shaft to the driving and driven components. Flange connections provide a secure and rigid connection, ensuring efficient power transfer. The flanges are typically bolted or welded to the shaft and the corresponding components, such as the transmission, differential, or axle. Flange connections allow for easy installation and removal of the cardan shaft while maintaining stability and alignment.

4. Universal Joints:

– Universal joints, or U-joints, are essential components in cardan shafts that allow for angular misalignment between the driving and driven components. They consist of a cross-shaped yoke and needle bearings at each end. The universal joints provide flexibility and compensate for variations in angle and alignment. This flexibility enables cardan shafts to handle different connection methods, such as non-parallel or offset connections, while maintaining efficient power transmission.

5. Splined Connections:

– Some cardan shafts employ splined connections, where the shaft and the driving/driven components have matching splined profiles. Splined connections provide a precise and secure connection that allows for torque transmission while accommodating length variations. The splined profiles enable the shaft to slide in and out, adjusting the length as needed while maintaining a positive connection.

6. Customization and Adaptable Designs:

– Cardan shafts can be customized and designed to handle specific variations in length and connection methods based on the requirements of the application. Manufacturers offer a range of cardan shaft options with different lengths, sizes, and connection configurations. By collaborating with cardan shaft manufacturers and suppliers, engineers can select or design shafts that match the specific needs of their systems, ensuring optimal performance and compatibility.

In summary, cardan shafts handle variations in length and connection methods through telescopic designs, slip yokes, flange connections, universal joints, splined connections, and customizable designs. These features allow the shafts to adjust their length, compensate for misalignment, and establish secure connections while maintaining efficient power transmission. By incorporating these mechanisms, cardan shafts offer flexibility and adaptability in various applications where length variations and different connection methods are encountered.

cardan shaft

How do cardan shafts enhance the performance of trucks and heavy-duty vehicles?

Cardan shafts play a significant role in enhancing the performance of trucks and heavy-duty vehicles. These vehicles often operate under demanding conditions, requiring robust and efficient power transmission systems. Here’s how cardan shafts contribute to the performance of trucks and heavy-duty vehicles:

1. Torque Transmission:

– Cardan shafts enable the efficient transmission of torque from the engine or transmission to the drivetrain and wheels of trucks and heavy-duty vehicles. They can handle high torque loads, ensuring that power is effectively transferred to propel the vehicle forward. This efficient torque transmission enhances acceleration, towing capacity, and overall performance.

2. Power Distribution:

– Trucks and heavy-duty vehicles often have multiple axles or wheels. Cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This helps improve traction, stability, and control, especially when carrying heavy loads or operating on challenging terrains. By optimizing power distribution, cardan shafts enhance the vehicle’s performance and handling characteristics.

3. Flexibility and Misalignment Compensation:

– Cardan shafts are designed to accommodate misalignment between the engine, transmission, and drivetrain components. They can handle angular misalignment, parallel offset, and axial displacement. This flexibility allows for smooth power transmission even when the components are not perfectly aligned, reducing stress on the drivetrain and improving performance. It also helps absorb vibrations and shocks, enhancing driver comfort and reducing wear on other vehicle components.

4. Durability and Reliability:

– Heavy-duty vehicles operate in rugged and demanding conditions, such as construction sites, mining operations, or long-haul transportation. Cardan shafts are built to withstand these harsh environments, providing durability and reliability. They are designed using robust materials and undergo rigorous testing to ensure they can handle the high torque, heavy loads, and continuous operation that trucks and heavy-duty vehicles require. This reliability minimizes downtime and maintenance, improving overall vehicle performance.

5. Powertrain Efficiency:

– Cardan shafts help optimize powertrain efficiency in trucks and heavy-duty vehicles. By efficiently transmitting torque and minimizing power loss during power transfer, they contribute to improved fuel economy and reduced energy consumption. This increased efficiency translates to cost savings and reduced environmental impact.

6. Weight Reduction:

– Cardan shafts offer weight reduction benefits for trucks and heavy-duty vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, increases payload capacity, and enhances vehicle maneuverability. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

7. Adaptability to Various Configurations:

– Trucks and heavy-duty vehicles come in different configurations, such as rear-wheel drive (RWD), front-wheel drive (FWD), or all-wheel drive (AWD). Cardan shafts can be tailored to suit these various drivetrain setups, providing the necessary torque transmission and power distribution for each configuration. This adaptability allows manufacturers to optimize vehicle performance based on specific application requirements.

Overall, cardan shafts enhance the performance of trucks and heavy-duty vehicles by enabling efficient torque transmission, balancing power distribution, compensating for misalignment, providing durability and reliability, optimizing powertrain efficiency, reducing weight, and adapting to various drivetrain configurations. Their role in improving acceleration, towing capacity, traction, and fuel economy contributes to the overall performance and success of these vehicles in demanding environments.

cardan shaft

Can you explain the components and structure of a cardan shaft system?

A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:

1. Shaft Tubes:

– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.

2. Universal Joints:

– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.

3. Slip Yokes:

– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Flanges and Yokes:

– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.

5. Balancing Weights:

– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.

6. Safety Features:

– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.

China factory SWC Cardan Shaft of Flange Size 350  China factory SWC Cardan Shaft of Flange Size 350
editor by CX 2024-02-07

China OEM Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer

Product Description

Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer

Application of Pto Drive Pin Shaft

PTO drive pin shafts are used to connect the power take-off (PTO) shaft of a tractor to an implement, such as a mower or a tiller. The pin shaft is inserted into the PTO shaft and then secured in place with a pin or bolt. The pin shaft helps to transmit power from the PTO shaft to the implement.

PTO drive pin shafts are typically made of steel or aluminum and are available in a variety of lengths and sizes. The length of the pin shaft is determined by the distance between the PTO shaft and the implement. The size of the pin shaft is determined by the size of the PTO shaft and the implement.

PTO drive pin shafts are an essential component of many agricultural and construction machines. They are used to transfer power from the PTO shaft to the implement, which allows the implement to perform its intended function.

Here are some of the specific advantages of using PTO drive pin shafts:

  • Efficiency: PTO drive pin shafts are very efficient at transferring power. They can transfer up to 95% of the power from the PTO shaft to the implement.
  • Durability: PTO drive pin shafts are very durable and can withstand a lot of wear and tear.
  • Cost-effectiveness: PTO drive pin shafts are a cost-effective way to power implements.

Overall, PTO drive pin shafts are a versatile and reliable component that can be used in a wide variety of applications. They offer a number of advantages, including efficiency, durability, and cost-effectiveness.

Here are some of the safety precautions that should be taken when using PTO drive pin shafts:

  • Always wear safety glasses when working with PTO drive pin shafts.
  • Never operate a PTO drive shaft with the guards removed.
  • Keep children and pets away from PTO drive pin shafts.
  • Be aware of your surroundings and make sure there are no people or objects in the path of the PTO drive pin shaft.
  • If the PTO drive pin shaft becomes damaged, do not use it. Replace the PTO drive pin shaft immediately.

By following these safety precautions, you can help to prevent accidents and injuries when working with PTO drive pin shafts.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

cardan shaft

Are there any limitations or disadvantages associated with cardan shaft systems?

While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:

1. Angular Misalignment:

– Cardan shafts are designed to accommodate angular misalignment between the driving and driven components. However, excessive misalignment can lead to increased wear, vibration, and decreased efficiency. If the misalignment exceeds the recommended limits, it can put additional stress on the universal joints and other components, reducing the lifespan of the shaft and potentially causing mechanical failures.

2. Noise and Vibration:

– Cardan shaft systems can introduce noise and vibration into the equipment or vehicle. The universal joints and slip yokes in the shaft assembly can generate vibrations as they rotate, especially at high speeds. These vibrations can contribute to increased noise levels, potentially causing discomfort for passengers or affecting the performance of sensitive equipment. Proper balancing and maintenance of the shaft can help mitigate these effects, but they may still be present to some extent.

3. Maintenance and Lubrication:

– Cardan shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints and slip yokes need to be properly lubricated to minimize friction and wear. If maintenance is neglected, the joints can wear out quickly, leading to increased vibration, noise, and potential failure. Regular inspections and lubrication are necessary to maintain the efficiency and reliability of cardan shaft systems.

4. Limited Flexibility in High-Speed Applications:

– Cardan shafts have limitations when it comes to high-speed applications. At high rotational speeds, the centrifugal forces acting on the rotating components can cause significant stress on the shaft and universal joints. This can result in increased wear, reduced lifespan, and potential failure. In such cases, alternative power transmission systems such as constant-velocity (CV) joints or direct drives may be more suitable.

5. Space and Weight Constraints:

– Cardan shaft systems require sufficient space for installation due to their length and telescopic design. In applications with limited space constraints, it may be challenging to accommodate the full length of the shaft, or modifications may be necessary to ensure proper fit. Additionally, the weight of the shaft can be a consideration, especially in applications where weight reduction is crucial. In such cases, alternative lightweight materials or drive systems may be more appropriate.

6. Cost:

– Cardan shaft systems can be relatively costly compared to other power transmission options. The complexity of their design, the need for customization, and the use of multiple components contribute to higher manufacturing and installation costs. However, it’s important to consider the overall benefits and performance of cardan shaft systems when evaluating their cost-effectiveness for specific applications.

7. Limited Misalignment Compensation:

– While cardan shafts can accommodate angular misalignment, they have limitations when it comes to compensating for other types of misalignment, such as parallel offset or axial displacement. In applications that require significant compensation for these types of misalignment, alternative power transmission systems with more advanced flexibility, such as flexible couplings or CV joints, may be more suitable.

Despite these limitations, cardan shaft systems remain widely used and offer numerous advantages in various applications. By understanding these limitations and considering the specific requirements of the application, engineers can make informed decisions regarding the suitability of cardan shaft systems or explore alternative power transmission options.

cardan shaft

Are there any emerging trends in cardan shaft technology, such as lightweight materials?

Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:

1. Lightweight Materials:

– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.

2. Advanced Composite Materials:

– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.

3. Enhanced Design and Optimization:

– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.

4. Additive Manufacturing (3D Printing):

– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.

5. Surface Coatings and Treatments:

– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.

6. Integrated Sensor Technology:

– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.

These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China OEM Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer  China OEM Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer
editor by CX 2024-02-06

China manufacturer High Torque Customize Flange Cardan Shaft

Product Description

Telescopic short cardan shaft Coupling(SWP-C)

SWP partition profile bearing the cross shaft universal coupling products: replacement of bearings for, SWP type cardan design bearing split shaft bolt, suitable for hoisting and conveying machinery and other heavy machinery, connecting 2 different axis transmission shaft, axis angle of A~F type not more than 10 degrees, the G type is not greater than 5 degrees.

·Mark example:
 Tactical diameter D=390mm,Installation length L=1510mm,B type cardan shaft;
 SWP390B×1510 Coupling JB/T3241-91

 

♦SWP C Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)

Type Tactical diameter
D
mm
 
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Size(mm) Rotary
inertia
kg·m2
 
Mass
kg
L D1
js11
D2
H7
E E1 B×h h1 L1 n-d
SWP160C 160 16 8 ≤10 340 140 95 15 4 20×12 6 85 6-13 0.11 31
SWP180C 180 20 10 ≤10 380 155 105 15 4 24×14 7 95 6-15 0.17 42
SWP200C 200 31.5 16 ≤10 440 175 125 17 5 28×16 8 110 8-15 0.29 59
SWP225C 225 40 20 ≤10 520 196 135 20 5 32×18 9 130 8-17 0.51 80
SWP250C 250 63 31.5 ≤10 540 218 150 25 5 40×25 12.5 135 8-19 0.93 119
SWP285C 285 90 45 ≤10 600 245 170 27 7 40×30 15 150 8-21 1.88 179
SWP315C 315 140 63 ≤10 680 280 185 32 7 40×30 15 170 10-23 2.88 232
SWP350C 350 180 90 ≤10 740 310 210 35 8 50×32 16 185 10-23 4.59 300
SWP390C 390 250 112 ≤10 820 345 235 40 8 70×36 18 205 10-25 8.64 432
SWP435C 435 355 160 ≤10 940 385 255 42 10 80×40 20 235 16-28 17.41 688
SWP480C 480 450 224 ≤10 1060 425 275 47 12 90×45 22.5 265 16-31 28.25 904
SWP550C 550 710 315 ≤10 1160 492 320 50 12 100×45 22.5 290 16-31 49.25 1309
SWP600C 600 1000 500 ≤10 1440 544 380 55 15 90×55 27.5 360 22-34 87.17 1377
SWP640C 640 1250 630 ≤10 1540 575 385 60 15 100×60 30 385 18-38 152.76 2635

♦Product Show
 

Packaging & Shipping
Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

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Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

How do cardan shafts handle variations in load, speed, and misalignment during operation?

Cardan shafts are designed to handle variations in load, speed, and misalignment during operation. They incorporate specific features and mechanisms to accommodate these factors and ensure efficient power transmission. Let’s explore how cardan shafts handle these variations:

1. Load Variation:

– Cardan shafts are designed to transmit torque and handle variations in load. The torque capacity of the shaft is determined based on the application’s requirements, and the shaft is manufactured using materials and dimensions that can withstand the specified loads. The design and construction of the shaft, including the selection of universal joints and slip yokes, are optimized to handle the anticipated loads. By choosing appropriate material strengths and dimensions, cardan shafts can effectively transmit varying loads without failure or excessive deflection.

2. Speed Variation:

– Cardan shafts can accommodate variations in rotational speed between the driving and driven components. The universal joints, which connect the shaft’s segments, allow for angular movement, thereby compensating for speed differences. The design of the universal joints and the use of needle bearings or roller bearings enable smooth rotation and efficient power transmission even at varying speeds. However, it’s important to note that excessively high speeds can introduce additional challenges such as increased vibration and wear, which may require additional measures such as balancing and lubrication.

3. Misalignment Compensation:

– Cardan shafts are specifically designed to handle misalignment between the driving and driven components. They can accommodate angular misalignment, parallel offset, and axial displacement to a certain extent. The universal joints in the shaft assembly allow for flexibility and articulation, enabling the shaft to transmit torque even when the components are not perfectly aligned. The design of the universal joints, along with their bearing arrangements and seals, allows for smooth rotation and compensation of misalignment. Manufacturers specify the maximum allowable misalignment angles and displacements for cardan shafts, and exceeding these limits can lead to increased wear, vibration, and reduced efficiency.

4. Telescopic Design:

– Cardan shafts often feature a telescopic design, which allows for axial movement and adjustment to accommodate variations in distance between the driving and driven components. This telescopic design enables the shaft to handle changes in length during operation, such as when the vehicle or equipment undergoes suspension movement or when the drivetrain components experience positional changes. The telescopic mechanism ensures that the shaft remains properly connected and engaged, maintaining power transmission efficiency even when there are fluctuations in distance or position.

5. Regular Maintenance:

– To ensure optimal performance and longevity, cardan shafts require regular maintenance. This includes inspections, lubrication of universal joints and slip yokes, and monitoring for wear or damage. Regular maintenance helps identify and address any issues related to load, speed, or misalignment variations, ensuring that the shaft continues to function effectively under changing operating conditions.

Overall, cardan shafts handle variations in load, speed, and misalignment through their design features such as universal joints, telescopic design, and flexibility. By incorporating these elements, along with proper material selection, lubrication, and maintenance practices, cardan shafts can reliably transmit torque and accommodate the changing operating conditions in vehicles and equipment.

cardan shaft

What benefits do cardan shafts offer for different types of vehicles and equipment?

Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:

1. Efficient Power Transmission:

– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.

2. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.

3. Adaptability to Variable Configurations:

– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.

4. Vibration Damping and Smooth Operation:

– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.

5. Safety and Protection:

– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.

6. Suitable for Various Applications:

– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.

In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.

China manufacturer High Torque Customize Flange Cardan Shaft  China manufacturer High Torque Customize Flange Cardan Shaft
editor by CX 2023-11-01

China manufacturer High Torque Customize Flange Cardan Shaft

Product Description

Telescopic short cardan shaft Coupling(SWP-C)

SWP partition profile bearing the cross shaft universal coupling products: replacement of bearings for, SWP type cardan design bearing split shaft bolt, suitable for hoisting and conveying machinery and other heavy machinery, connecting 2 different axis transmission shaft, axis angle of A~F type not more than 10 degrees, the G type is not greater than 5 degrees.

·Mark example:
 Tactical diameter D=390mm,Installation length L=1510mm,B type cardan shaft;
 SWP390B×1510 Coupling JB/T3241-91

 

♦SWP C Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)

Type Tactical diameter
D
mm
 
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Size(mm) Rotary
inertia
kg·m2
 
Mass
kg
L D1
js11
D2
H7
E E1 B×h h1 L1 n-d
SWP160C 160 16 8 ≤10 340 140 95 15 4 20×12 6 85 6-13 0.11 31
SWP180C 180 20 10 ≤10 380 155 105 15 4 24×14 7 95 6-15 0.17 42
SWP200C 200 31.5 16 ≤10 440 175 125 17 5 28×16 8 110 8-15 0.29 59
SWP225C 225 40 20 ≤10 520 196 135 20 5 32×18 9 130 8-17 0.51 80
SWP250C 250 63 31.5 ≤10 540 218 150 25 5 40×25 12.5 135 8-19 0.93 119
SWP285C 285 90 45 ≤10 600 245 170 27 7 40×30 15 150 8-21 1.88 179
SWP315C 315 140 63 ≤10 680 280 185 32 7 40×30 15 170 10-23 2.88 232
SWP350C 350 180 90 ≤10 740 310 210 35 8 50×32 16 185 10-23 4.59 300
SWP390C 390 250 112 ≤10 820 345 235 40 8 70×36 18 205 10-25 8.64 432
SWP435C 435 355 160 ≤10 940 385 255 42 10 80×40 20 235 16-28 17.41 688
SWP480C 480 450 224 ≤10 1060 425 275 47 12 90×45 22.5 265 16-31 28.25 904
SWP550C 550 710 315 ≤10 1160 492 320 50 12 100×45 22.5 290 16-31 49.25 1309
SWP600C 600 1000 500 ≤10 1440 544 380 55 15 90×55 27.5 360 22-34 87.17 1377
SWP640C 640 1250 630 ≤10 1540 575 385 60 15 100×60 30 385 18-38 152.76 2635

♦Product Show
 

Packaging & Shipping
Company Profile

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our Services

1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible
Customization:
Available

|

Customized Request

cardan shaft

Can cardan shafts be adapted for use in both automotive and industrial settings?

Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:

1. Automotive Applications:

– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.

2. Industrial Applications:

– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.

3. Customization and Adaptability:

– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.

4. Consideration of Application-Specific Factors:

– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.

In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.

cardan shaft

What safety precautions should be followed when working with cardan shafts?

Working with cardan shafts requires adherence to certain safety precautions to prevent accidents, injuries, and damage to equipment. Whether during installation, maintenance, or repair, it is essential to follow these safety guidelines:

1. Personal Protective Equipment (PPE):

– Always wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants or chemicals.

2. Training and Familiarity:

– Ensure that personnel working with cardan shafts are adequately trained and familiar with the equipment and procedures involved. They should understand the potential hazards, safe operating practices, and emergency procedures.

3. Lockout/Tagout Procedures:

– Before working on cardan shafts, follow proper lockout/tagout procedures to isolate and de-energize the equipment. This prevents accidental activation or movement of the shaft while maintenance or repair activities are being performed.

4. Secure the Equipment:

– Before starting any work on the cardan shaft, ensure that the equipment or vehicle is securely supported and immobilized. This prevents unexpected movement or rotation of the shaft, reducing the risk of entanglement or injury.

5. Ventilation:

– If working in enclosed spaces or areas with poor ventilation, ensure adequate ventilation or use appropriate respiratory protective equipment to avoid inhalation of harmful fumes, gases, or dust particles.

6. Proper Lifting Techniques:

– When handling heavy cardan shafts or components, use proper lifting techniques to avoid strains or injuries. Employ lifting equipment, such as cranes or hoists, where necessary, and ensure the load capacity is not exceeded.

7. Inspection and Maintenance:

– Regularly inspect the condition of the cardan shaft, including universal joints, slip yokes, and other components. Look for signs of wear, damage, or misalignment. Perform routine maintenance and lubrication as recommended by the manufacturer to ensure safe and efficient operation.

8. Avoid Exceeding Design Limits:

– Operate the cardan shaft within its specified design limits, including torque capacity, speed, and misalignment angles. Exceeding these limits can lead to premature wear, mechanical failure, and safety hazards.

9. Proper Disposal of Used Parts and Lubricants:

– Dispose of used parts, lubricants, and other waste materials in accordance with local regulations and environmental best practices. Follow proper disposal procedures to prevent pollution and potential harm to the environment.

10. Emergency Response:

– Be familiar with emergency response procedures, including first aid, fire prevention, and evacuation plans. Maintain access to emergency contact information and necessary safety equipment, such as fire extinguishers, in the vicinity of the work area.

It is important to note that the above safety precautions serve as general guidelines. Always refer to specific safety guidelines provided by the manufacturer of the cardan shaft or equipment for any additional precautions or recommendations.

By following these safety precautions, individuals working with cardan shafts can minimize the risks associated with their operation and ensure a safe working environment.

cardan shaft

What benefits do cardan shafts offer for different types of vehicles and equipment?

Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:

1. Efficient Power Transmission:

– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.

2. Flexibility and Misalignment Compensation:

– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.

3. Adaptability to Variable Configurations:

– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.

4. Vibration Damping and Smooth Operation:

– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.

5. Safety and Protection:

– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.

6. Suitable for Various Applications:

– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.

In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.

China manufacturer High Torque Customize Flange Cardan Shaft  China manufacturer High Torque Customize Flange Cardan Shaft
editor by CX 2023-10-31

Swz China pto shaft problems in Florianopolis Brazil Cross Flange Universal Joint Coupling Without Telescopic with ce certificate top quality low price

We – EPG Group the biggest agricultural gearbox and pto manufacturing unit in China with 5 diverse branches. For much more details: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828

Swz  China   pto shaft problems  in Florianopolis Brazil  Cross Flange Universal Joint Coupling Without Telescopic with ce certificate top quality low price

x485 rear pto Below pto shaft cover spinning the jeep wrangler rear drive shaft assistance new holland pto shaft of pto yoke dimensions managerial randy’s push shaft perception pto push shaft adapter of front axle 50 percent shaft “Serving jeep cv driveshaft agriculture, tractor pto shaft protect scoring a good results through quality of products and honesty in organization”, our merchandise have been trusted by clients and have received a larger share of market. Principal items contain: manure spreading truck, potato planting/harvesting equipment, disc plough, disc harrow, grass Mower/slasher, corn and wheat thershers, seeder, mouldboard plow, deep subsoiler machines, rotary tiller, rear blade, fertilizer spreader, combine rice harvester, corn thresher, farm trailer, ridger, trencher, stubble cleaner, earth auger, cultivator and its accessories: Plow disc blades, harrowing film, plough tip and share, cultivator tine, casting elements and many others.

SWZ WH Type Cardan Shaft(JB/T3242-1993)

Cardan shaft is broadly employed in rolling mill, punch, straightener, crusher, ship drive,paper producing equipment, widespread machinery, h2o pump tools,check bench and other mechanical programs.

·Mark case in point:
 Tactical diameter D=425mm,Installation size L=1650mm,WH type cardan shaft
 SWZ425WH×1650 Coupling JB/T3242-93

··SWZ WH Cardan Shaft Standard Parameter And Principal Dimension(JB/T3242-1993)

Kind Tactical diameter
D
mm
Nominal torque
Tn
kN·m
Fatique torque Tf
kN·m
Axis
angle
β
(°)
Dimension(mm) Rotary
inertia
kg·mtwo
Mass
kg
Lmin Lm Done
 
D2
H7
Dthree k t b
h9
h n-d Lmin Increase
one hundred
Lmin Enhance
100
SWZ160WH one hundred sixty 18 9 ≤10 580 120 138 ninety five 114 fifteen five twenty 6 eight-13 .176 .008 sixty one three.02
SWZ190WH 190 31.5 sixteen ≤10 650 one hundred thirty five one hundred sixty five a hundred and fifteen 133 17 five twenty five seven eight-15 .392 .015 ninety six 4.eleven
SWZ220WH 220 45 22 ≤10 760 a hundred and fifty five 190 130 159 twenty six 32 nine 8-17 .824 .031 151 5.96
SWZ260WH 260 80 40 ≤10 880 one hundred eighty 228 one hundred fifty five 194 25 6 forty 12.5 8-19 one.893 .061 248 seven.eighty two
SWZ300WH 300 one hundred twenty five 63 ≤10 1571 215 260 a hundred and eighty 219 30 7 40 fifteen ten-23 three.885 .095 319 9.37
SWZ350WH 350 two hundred a hundred ≤10 1120 235 310 210 273 35 8 fifty 16 10-23 eight.309 .216 590 thirteen.sixty two
SWZ400WH four hundred 280 a hundred and forty ≤10 1270 270 358 240 299 forty eight 70 18 10-25 15.810 .347 862 18.72
SWZ425WH 425 355 180 ≤10 1350 295 376 255 325 forty two 10 eighty 20 16-28 21.697 .732 940 19.18
SWZ450WH 450 450 224 ≤10 1450 300 400 270 351 44 ten 80 twenty sixteen-28 28.967 .586 1256 22.31
SWZ500WH five hundred 600 315 ≤10 1630 340 445 three hundred 377 47 12 90 22.five sixteen-31 forty nine.120 .854 1725 28.seventy six
SWZ550WH 550 800 400 ≤10 1710 355 492 320 426 50 12 100 22.five 16-31 seventy six.478 one.272 2213 32.87

·Be aware:one.Tf-Torque allowed by fatigue strength under varible load

           2.Lmin-Minimal duration right after shortening
           3.L-Set up size as essential

♦Product Demonstrate

♦Other Goods Checklist

Transmission Machinery 
Components Identify
Design
Common Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
Substantial Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

♦Our Organization
Our organization materials distinct types of merchandise. Higher quality and sensible value. We adhere to the theory of “high quality 1st, provider 1st, constant improvement and innovation to meet up with the consumers” for the administration and “zero defect, zero complaints” as the good quality objective. To EPT our services, we provide the products with good high quality at the affordable price tag.

Welcome to customize products from our manufacturing unit and please supply your design drawings or speak to us if you need to have other specifications.

♦Our Companies
one.Layout Solutions
Our design staff has expertise in cardan shaft relating to product style and deveXiHu (West Lake) Dis.ment. If you have any requirements for your new item or want to make more advancements, we are right here to offer our assist.

two.Item Services
raw materia EPT → Reducing → Forging →Rough machining →Shot blasting →Heat remedy →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

three.Samples Process
We could deveXiHu (West Lake) Dis. the sample in accordance to your necessity and amend the sample consistently to meet your need.

four.Analysis & DeveXiHu (West Lake) Dis.ment
We typically investigation the new needs of the marketplace and deveXiHu (West Lake) Dis. the new product when there is new automobiles in the marketplace.

five.High quality Handle
Every phase need to be EPT test by Skilled Employees in accordance to the stHangZhourd of ISO9001 and TS16949.

FAQ
Q 1: Are you investing organization or company?
A: We are a expert producer specializing in producing
numerous sequence of couplings.

Q 2:Can you do OEM?
Indeed, we can. We can do OEM & ODM for all the customers with custom-made artworks of PDF or AI format.

Q 3:How long is your shipping and delivery time?
Usually it is twenty-thirty days if the items are not in inventory. It is in accordance to quantity.

Q 4: Do you give samples ? Is it free of charge or extra ?
Indeed, we could supply the sample but not for free of charge.Actually we have a really great price basic principle, when you make the bulk get then expense of sample will be deducted.

Q 5: How long is your guarantee?
A: Our Warranty is 12 thirty day period under standard circumstance.

Q 6: What is the MOQ?
A:Normally our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:one hundred% self-inspection before packing.

Q 8: Can I have a pay a visit to to your factory before the purchase?
A: Positive,welcome to check out our factory.

Q nine: What’s your payment?
A:1) T/T. two) L/C 

Contact Us
Web:
Incorporate: No.one HangZhou Highway,CXiHu (West Lake) Dis. park,HangZhou City,ZheJiang Province,China

 

Swz  China   pto shaft problems  in Florianopolis Brazil  Cross Flange Universal Joint Coupling Without Telescopic with ce certificate top quality low price