Product Description
| Product Name | Cardan Shaft |
| Product Model | SWC-I75A-335+40 |
| Main Material | 35CrMo or 45# Steel |
| Nominal Torque | 500 N.M |
| Normal Length | 335 mm |
| Length Compensation | 40 mm |
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| Standard Or Nonstandard: | Nonstandard |
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| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can cardan shafts be adapted for use in both automotive and industrial settings?
Yes, cardan shafts can be adapted for use in both automotive and industrial settings. They are versatile components that offer efficient power transmission and can be customized to meet the specific requirements of various applications. Let’s explore how cardan shafts can be adapted for both automotive and industrial settings:
1. Automotive Applications:
– Cardan shafts have long been used in automotive applications, especially in vehicles with rear-wheel drive or all-wheel drive systems. They are commonly found in cars, trucks, SUVs, and commercial vehicles. In the automotive sector, cardan shafts are primarily used to transmit torque from the engine or transmission to the differential or axle, allowing power to be distributed to the wheels. They provide a reliable and efficient means of transferring power, even in vehicles that experience varying loads, vibration, and misalignment. Cardan shafts in automotive applications are typically designed to handle specific torque and speed requirements, taking into account factors such as vehicle weight, horsepower, and intended use.
2. Industrial Applications:
– Cardan shafts are also widely used in various industrial settings where torque needs to be transmitted between two rotating components. They are employed in a diverse range of industries, including manufacturing, mining, agriculture, construction, and more. In industrial applications, cardan shafts are utilized in machinery, equipment, and systems that require efficient power transmission over long distances or in situations where angular misalignment is present. Industrial cardan shafts can be customized to accommodate specific torque, speed, and misalignment requirements, considering factors such as the load, rotational speed, operating conditions, and space constraints. They are commonly used in applications such as conveyors, pumps, generators, mixers, crushers, and other industrial machinery.
3. Customization and Adaptability:
– Cardan shafts can be adapted for various automotive and industrial applications through customization. Manufacturers offer a range of cardan shaft options with different lengths, sizes, torque capacities, and speed ratings to suit specific requirements. Universal joints, slip yokes, telescopic sections, and other components can be selected or designed to meet the demands of different settings. Additionally, cardan shafts can be made from different materials, such as steel or aluminum alloy, depending on the application’s needs for strength, durability, or weight reduction. By collaborating with cardan shaft manufacturers and suppliers, automotive and industrial engineers can adapt these components to their specific settings, ensuring optimal performance and reliability.
4. Consideration of Application-Specific Factors:
– When adapting cardan shafts for automotive or industrial settings, it is crucial to consider application-specific factors. These factors may include torque requirements, speed limits, operating conditions (temperature, humidity, etc.), space limitations, and the need for maintenance and serviceability. By carefully evaluating these factors and collaborating with experts, engineers can select or design cardan shafts that meet the unique demands of the automotive or industrial application.
In summary, cardan shafts can be adapted and customized for use in both automotive and industrial settings. Their versatility, efficient power transmission capabilities, and ability to accommodate misalignment make them suitable for a wide range of applications. By considering the specific requirements and collaborating with cardan shaft manufacturers, engineers can ensure that these components provide reliable and efficient power transfer in automotive and industrial systems.
Are there any emerging trends in cardan shaft technology, such as lightweight materials?
Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:
1. Lightweight Materials:
– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.
2. Advanced Composite Materials:
– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.
3. Enhanced Design and Optimization:
– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.
4. Additive Manufacturing (3D Printing):
– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.
5. Surface Coatings and Treatments:
– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.
6. Integrated Sensor Technology:
– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.
These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.
Which industries and vehicles commonly use cardan shafts for power distribution?
Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:
1. Automotive Industry:
– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.
2. Agriculture and Farming:
– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.
3. Construction and Mining:
– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.
4. Industrial Equipment and Machinery:
– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.
5. Marine and Shipbuilding:
– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.
6. Rail and Locomotives:
– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.
In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.
editor by CX 2024-04-19
China Good quality Multi-Spindle Japan Precision Swiss CNC Lathes Machining Custom Metal Dowel Shaft, Pin Shaft, Linear Shaft, CHINAMFG Shaft, Motor Shaft, Tailshaft, Drive Shaft
Product Description
Multi-Spindle Japan Precision Swiss CNC lathes machining Custom metal Dowel Shaft, Pin Shaft, Linear Shaft, CZPT Shaft, Motor Shaft, tailshaft, Drive shaft
*How to receive an online quotation?
- Please send us your 3D drawing/2D drawing for us to check all dimension
- Specify the required material, finish, quantity information in the email, we will handle it for you once receiving it soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
*Our advantage:
1. Over 15-year CNC machining experience.
2. Small order accepted for the beginning. MOQ 10pcs~100pcs affordable.
3. Sample orders can be finished from 7 to 15 days
4. Top quality guaranteed by skilled workers, managing system and status of facilities.
5. Our sales team is all professional and all can speak English
6. Professional quality inspection before delivery
*What we can offer:
1).Material capabilities: Alunimum 6061/stainless steel/titanium/brass/steel/alloy/copper, etc.
The material supplier we are working together is famous domestic brands (such as PMI Press metal, Chinalco (Hengmei Aluminum) the aluminum supplier for Apple/HUAWEI/Foxconn) with more reliable quality–the standards “GB” to ensure the consistent quality! Instead, those cheap and non-standard materials that will kill our quality, double our machining work and production cost if something goes wrong, and delay the lead time & the best time of the customer to launch their product in the market, so when you choose the cheaper quotation, which takes this risk, please consider carefully 🙂
2).Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirement. Usually, it’s random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish:anodized finish/ coating/polish/ Passivation/ PVD finish/Plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc.
4). Payment terms: T/T payment. The Sample order paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance payment before shipping.
5).Production time: Usually it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6).Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will check if it’s feasible to make it after studying it.
8).Shipping way:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
9). Packing & Delivery:
1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
*What the customers comments:
Remark: The products and pictures showed above are only to present the scope of our manufacturing types. We‘re happy to evaluate if we could custom the parts according to your drawings or samples after receiving them.
Send us an email now if any inquiry!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001, GB, En, API650, China GB Code, JIS Code, Tema, ASME, Custom Machining |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Are there any limitations or disadvantages associated with drive shafts?
While drive shafts are widely used and offer several advantages, they also have certain limitations and disadvantages that should be considered. Here’s a detailed explanation of the limitations and disadvantages associated with drive shafts:
1. Length and Misalignment Constraints:
Drive shafts have a maximum practical length due to factors such as material strength, weight considerations, and the need to maintain rigidity and minimize vibrations. Longer drive shafts can be prone to increased bending and torsional deflection, leading to reduced efficiency and potential driveline vibrations. Additionally, drive shafts require proper alignment between the driving and driven components. Misalignment can cause increased wear, vibrations, and premature failure of the drive shaft or its associated components.
2. Limited Operating Angles:
Drive shafts, especially those using U-joints, have limitations on operating angles. U-joints are typically designed to operate within specific angular ranges, and operating beyond these limits can result in reduced efficiency, increased vibrations, and accelerated wear. In applications requiring large operating angles, constant velocity (CV) joints are often used to maintain a constant speed and accommodate greater angles. However, CV joints may introduce higher complexity and cost compared to U-joints.
3. Maintenance Requirements:
Drive shafts require regular maintenance to ensure optimal performance and reliability. This includes periodic inspection, lubrication of joints, and balancing if necessary. Failure to perform routine maintenance can lead to increased wear, vibrations, and potential driveline issues. Maintenance requirements should be considered in terms of time and resources when using drive shafts in various applications.
4. Noise and Vibration:
Drive shafts can generate noise and vibrations, especially at high speeds or when operating at certain resonant frequencies. Imbalances, misalignment, worn joints, or other factors can contribute to increased noise and vibrations. These vibrations may affect the comfort of vehicle occupants, contribute to component fatigue, and require additional measures such as dampers or vibration isolation systems to mitigate their effects.
5. Weight and Space Constraints:
Drive shafts add weight to the overall system, which can be a consideration in weight-sensitive applications, such as automotive or aerospace industries. Additionally, drive shafts require physical space for installation. In compact or tightly packaged equipment or vehicles, accommodating the necessary drive shaft length and clearances can be challenging, requiring careful design and integration considerations.
6. Cost Considerations:
Drive shafts, depending on their design, materials, and manufacturing processes, can involve significant costs. Customized or specialized drive shafts tailored to specific equipment requirements may incur higher expenses. Additionally, incorporating advanced joint configurations, such as CV joints, can add complexity and cost to the drive shaft system.
7. Inherent Power Loss:
Drive shafts transmit power from the driving source to the driven components, but they also introduce some inherent power loss due to friction, bending, and other factors. This power loss can reduce overall system efficiency, particularly in long drive shafts or applications with high torque requirements. It is important to consider power loss when determining the appropriate drive shaft design and specifications.
8. Limited Torque Capacity:
While drive shafts can handle a wide range of torque loads, there are limits to their torque capacity. Exceeding the maximum torque capacity of a drive shaft can lead to premature failure, resulting in downtime and potential damage to other driveline components. It is crucial to select a drive shaft with sufficient torque capacity for the intended application.
Despite these limitations and disadvantages, drive shafts remain a widely used and effective means of power transmission in various industries. Manufacturers continuously work to address these limitations through advancements in materials, design techniques, joint configurations, and balancing processes. By carefully considering the specific application requirements and potential drawbacks, engineers and designers can mitigate the limitations and maximize the benefits of drive shafts in their respective systems.
How do drive shafts handle variations in load and vibration during operation?
Drive shafts are designed to handle variations in load and vibration during operation by employing various mechanisms and features. These mechanisms help ensure smooth power transmission, minimize vibrations, and maintain the structural integrity of the drive shaft. Here’s a detailed explanation of how drive shafts handle load and vibration variations:
1. Material Selection and Design:
Drive shafts are typically made from materials with high strength and stiffness, such as steel alloys or composite materials. The material selection and design take into account the anticipated loads and operating conditions of the application. By using appropriate materials and optimizing the design, drive shafts can withstand the expected variations in load without experiencing excessive deflection or deformation.
2. Torque Capacity:
Drive shafts are designed with a specific torque capacity that corresponds to the expected loads. The torque capacity takes into account factors such as the power output of the driving source and the torque requirements of the driven components. By selecting a drive shaft with sufficient torque capacity, variations in load can be accommodated without exceeding the drive shaft’s limits and risking failure or damage.
3. Dynamic Balancing:
During the manufacturing process, drive shafts can undergo dynamic balancing. Imbalances in the drive shaft can result in vibrations during operation. Through the balancing process, weights are strategically added or removed to ensure that the drive shaft spins evenly and minimizes vibrations. Dynamic balancing helps to mitigate the effects of load variations and reduces the potential for excessive vibrations in the drive shaft.
4. Dampers and Vibration Control:
Drive shafts can incorporate dampers or vibration control mechanisms to further minimize vibrations. These devices are typically designed to absorb or dissipate vibrations that may arise from load variations or other factors. Dampers can be in the form of torsional dampers, rubber isolators, or other vibration-absorbing elements strategically placed along the drive shaft. By managing and attenuating vibrations, drive shafts ensure smooth operation and enhance overall system performance.
5. CV Joints:
Constant Velocity (CV) joints are often used in drive shafts to accommodate variations in operating angles and to maintain a constant speed. CV joints allow the drive shaft to transmit power even when the driving and driven components are at different angles. By accommodating variations in operating angles, CV joints help minimize the impact of load variations and reduce potential vibrations that may arise from changes in the driveline geometry.
6. Lubrication and Maintenance:
Proper lubrication and regular maintenance are essential for drive shafts to handle load and vibration variations effectively. Lubrication helps reduce friction between moving parts, minimizing wear and heat generation. Regular maintenance, including inspection and lubrication of joints, ensures that the drive shaft remains in optimal condition, reducing the risk of failure or performance degradation due to load variations.
7. Structural Rigidity:
Drive shafts are designed to have sufficient structural rigidity to resist bending and torsional forces. This rigidity helps maintain the integrity of the drive shaft when subjected to load variations. By minimizing deflection and maintaining structural integrity, the drive shaft can effectively transmit power and handle variations in load without compromising performance or introducing excessive vibrations.
8. Control Systems and Feedback:
In some applications, drive shafts may be equipped with control systems that actively monitor and adjust parameters such as torque, speed, and vibration. These control systems use sensors and feedback mechanisms to detect variations in load or vibrations and make real-time adjustments to optimize performance. By actively managing load variations and vibrations, drive shafts can adapt to changing operating conditions and maintain smooth operation.
In summary, drive shafts handle variations in load and vibration during operation through careful material selection and design, torque capacity considerations, dynamic balancing, integration of dampers and vibration control mechanisms, utilization of CV joints, proper lubrication and maintenance, structural rigidity, and, in some cases, control systems and feedback mechanisms. By incorporating these features and mechanisms, drive shafts ensure reliable and efficient power transmission while minimizing the impact of load variations and vibrations on overall system performance.
Can you explain the different types of drive shafts and their specific applications?
Drive shafts come in various types, each designed to suit specific applications and requirements. The choice of drive shaft depends on factors such as the type of vehicle or equipment, power transmission needs, space limitations, and operating conditions. Here’s an explanation of the different types of drive shafts and their specific applications:
1. Solid Shaft:
A solid shaft, also known as a one-piece or solid-steel drive shaft, is a single, uninterrupted shaft that runs from the engine or power source to the driven components. It is a simple and robust design used in many applications. Solid shafts are commonly found in rear-wheel-drive vehicles, where they transmit power from the transmission to the rear axle. They are also used in industrial machinery, such as pumps, generators, and conveyors, where a straight and rigid power transmission is required.
2. Tubular Shaft:
Tubular shafts, also called hollow shafts, are drive shafts with a cylindrical tube-like structure. They are constructed with a hollow core and are typically lighter than solid shafts. Tubular shafts offer benefits such as reduced weight, improved torsional stiffness, and better damping of vibrations. They find applications in various vehicles, including cars, trucks, and motorcycles, as well as in industrial equipment and machinery. Tubular drive shafts are commonly used in front-wheel-drive vehicles, where they connect the transmission to the front wheels.
3. Constant Velocity (CV) Shaft:
Constant Velocity (CV) shafts are specifically designed to handle angular movement and maintain a constant velocity between the engine/transmission and the driven components. They incorporate CV joints at both ends, which allow flexibility and compensation for changes in angle. CV shafts are commonly used in front-wheel-drive and all-wheel-drive vehicles, as well as in off-road vehicles and certain heavy machinery. The CV joints enable smooth power transmission even when the wheels are turned or the suspension moves, reducing vibrations and improving overall performance.
4. Slip Joint Shaft:
Slip joint shafts, also known as telescopic shafts, consist of two or more tubular sections that can slide in and out of each other. This design allows for length adjustment, accommodating changes in distance between the engine/transmission and the driven components. Slip joint shafts are commonly used in vehicles with long wheelbases or adjustable suspension systems, such as some trucks, buses, and recreational vehicles. By providing flexibility in length, slip joint shafts ensure a constant power transfer, even when the vehicle chassis experiences movement or changes in suspension geometry.
5. Double Cardan Shaft:
A double Cardan shaft, also referred to as a double universal joint shaft, is a type of drive shaft that incorporates two universal joints. This configuration helps to reduce vibrations and minimize the operating angles of the joints, resulting in smoother power transmission. Double Cardan shafts are commonly used in heavy-duty applications, such as trucks, off-road vehicles, and agricultural machinery. They are particularly suitable for applications with high torque requirements and large operating angles, providing enhanced durability and performance.
6. Composite Shaft:
Composite shafts are made from composite materials such as carbon fiber or fiberglass, offering advantages such as reduced weight, improved strength, and resistance to corrosion. Composite drive shafts are increasingly being used in high-performance vehicles, sports cars, and racing applications, where weight reduction and enhanced power-to-weight ratio are critical. The composite construction allows for precise tuning of stiffness and damping characteristics, resulting in improved vehicle dynamics and drivetrain efficiency.
7. PTO Shaft:
Power Take-Off (PTO) shafts are specialized drive shafts used in agricultural machinery and certain industrial equipment. They are designed to transfer power from the engine or power source to various attachments, such as mowers, balers, or pumps. PTO shafts typically have a splined connection at one end to connect to the power source and a universal joint at the other end to accommodate angular movement. They are characterized by their ability to transmit high torque levels and their compatibility with a range of driven implements.
8. Marine Shaft:
Marine shafts, also known as propeller shafts or tail shafts, are specifically designed for marine vessels. They transmit power from the engine to the propeller, enabling propulsion. Marine shafts are usually long and operate in a harsh environment, exposed to water, corrosion, and high torque loads. They are typically made of stainless steel or other corrosion-resistant materials and are designed to withstand the challenging conditions encountered in marine applications.
It’simportant to note that the specific applications of drive shafts may vary depending on the vehicle or equipment manufacturer, as well as the specific design and engineering requirements. The examples provided above highlight common applications for each type of drive shaft, but there may be additional variations and specialized designs based on specific industry needs and technological advancements.
editor by CX 2024-03-03
China OEM Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer
Product Description
Pto Drive Pin Shaft Transmission Part Agricultural Tractor Split Wood Chipper Cardan Flange Rotovator Industrial Manufacturer
Application of Pto Drive Pin Shaft
PTO drive pin shafts are used to connect the power take-off (PTO) shaft of a tractor to an implement, such as a mower or a tiller. The pin shaft is inserted into the PTO shaft and then secured in place with a pin or bolt. The pin shaft helps to transmit power from the PTO shaft to the implement.
PTO drive pin shafts are typically made of steel or aluminum and are available in a variety of lengths and sizes. The length of the pin shaft is determined by the distance between the PTO shaft and the implement. The size of the pin shaft is determined by the size of the PTO shaft and the implement.
PTO drive pin shafts are an essential component of many agricultural and construction machines. They are used to transfer power from the PTO shaft to the implement, which allows the implement to perform its intended function.
Here are some of the specific advantages of using PTO drive pin shafts:
- Efficiency: PTO drive pin shafts are very efficient at transferring power. They can transfer up to 95% of the power from the PTO shaft to the implement.
- Durability: PTO drive pin shafts are very durable and can withstand a lot of wear and tear.
- Cost-effectiveness: PTO drive pin shafts are a cost-effective way to power implements.
Overall, PTO drive pin shafts are a versatile and reliable component that can be used in a wide variety of applications. They offer a number of advantages, including efficiency, durability, and cost-effectiveness.
Here are some of the safety precautions that should be taken when using PTO drive pin shafts:
- Always wear safety glasses when working with PTO drive pin shafts.
- Never operate a PTO drive shaft with the guards removed.
- Keep children and pets away from PTO drive pin shafts.
- Be aware of your surroundings and make sure there are no people or objects in the path of the PTO drive pin shaft.
- If the PTO drive pin shaft becomes damaged, do not use it. Replace the PTO drive pin shaft immediately.
By following these safety precautions, you can help to prevent accidents and injuries when working with PTO drive pin shafts.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Are there any limitations or disadvantages associated with cardan shaft systems?
While cardan shaft systems offer numerous advantages, they also have some limitations and disadvantages that should be considered. Let’s explore these limitations in detail:
1. Angular Misalignment:
– Cardan shafts are designed to accommodate angular misalignment between the driving and driven components. However, excessive misalignment can lead to increased wear, vibration, and decreased efficiency. If the misalignment exceeds the recommended limits, it can put additional stress on the universal joints and other components, reducing the lifespan of the shaft and potentially causing mechanical failures.
2. Noise and Vibration:
– Cardan shaft systems can introduce noise and vibration into the equipment or vehicle. The universal joints and slip yokes in the shaft assembly can generate vibrations as they rotate, especially at high speeds. These vibrations can contribute to increased noise levels, potentially causing discomfort for passengers or affecting the performance of sensitive equipment. Proper balancing and maintenance of the shaft can help mitigate these effects, but they may still be present to some extent.
3. Maintenance and Lubrication:
– Cardan shaft systems require regular maintenance and lubrication to ensure optimal performance and longevity. The universal joints and slip yokes need to be properly lubricated to minimize friction and wear. If maintenance is neglected, the joints can wear out quickly, leading to increased vibration, noise, and potential failure. Regular inspections and lubrication are necessary to maintain the efficiency and reliability of cardan shaft systems.
4. Limited Flexibility in High-Speed Applications:
– Cardan shafts have limitations when it comes to high-speed applications. At high rotational speeds, the centrifugal forces acting on the rotating components can cause significant stress on the shaft and universal joints. This can result in increased wear, reduced lifespan, and potential failure. In such cases, alternative power transmission systems such as constant-velocity (CV) joints or direct drives may be more suitable.
5. Space and Weight Constraints:
– Cardan shaft systems require sufficient space for installation due to their length and telescopic design. In applications with limited space constraints, it may be challenging to accommodate the full length of the shaft, or modifications may be necessary to ensure proper fit. Additionally, the weight of the shaft can be a consideration, especially in applications where weight reduction is crucial. In such cases, alternative lightweight materials or drive systems may be more appropriate.
6. Cost:
– Cardan shaft systems can be relatively costly compared to other power transmission options. The complexity of their design, the need for customization, and the use of multiple components contribute to higher manufacturing and installation costs. However, it’s important to consider the overall benefits and performance of cardan shaft systems when evaluating their cost-effectiveness for specific applications.
7. Limited Misalignment Compensation:
– While cardan shafts can accommodate angular misalignment, they have limitations when it comes to compensating for other types of misalignment, such as parallel offset or axial displacement. In applications that require significant compensation for these types of misalignment, alternative power transmission systems with more advanced flexibility, such as flexible couplings or CV joints, may be more suitable.
Despite these limitations, cardan shaft systems remain widely used and offer numerous advantages in various applications. By understanding these limitations and considering the specific requirements of the application, engineers can make informed decisions regarding the suitability of cardan shaft systems or explore alternative power transmission options.
Are there any emerging trends in cardan shaft technology, such as lightweight materials?
Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:
1. Lightweight Materials:
– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.
2. Advanced Composite Materials:
– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.
3. Enhanced Design and Optimization:
– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.
4. Additive Manufacturing (3D Printing):
– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.
5. Surface Coatings and Treatments:
– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.
6. Integrated Sensor Technology:
– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.
These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.
How do cardan shafts contribute to power transmission and motion in various applications?
Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:
1. Torque Transmission:
– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.
2. Angular Misalignment Compensation:
– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.
3. Axial Misalignment Compensation:
– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.
4. Vibration Damping:
– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.
5. Balancing:
– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.
6. Safety Features:
– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.
7. Versatility in Applications:
– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.
In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.
editor by CX 2024-02-06
China Professional Woodon Flexible China Cardan Pin Bush Factory Shaft Coupling with Cheap Price
Product Description
| Product Name | Cardan Shaft |
| Product Model | SWC-I75A-335+40 |
| Main Material | 35CrMo or 45# Steel |
| Nominal Torque | 500 N.M |
| Normal Length | 335 mm |
| Length Compensation | 40 mm |
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| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do cardan shafts handle variations in length and connection methods?
Cardan shafts are designed to handle variations in length and connection methods, allowing for flexibility in their installation and use. These shafts incorporate several features and mechanisms that enable them to accommodate different lengths and connection methods. Let’s explore how cardan shafts handle these variations:
1. Telescopic Design:
– Cardan shafts often employ a telescopic design, which consists of multiple sections that can slide in and out. These sections allow for adjustment of the overall length of the shaft to accommodate variations in distance between the driving and driven components. By telescoping the shaft, it can be extended or retracted as needed, ensuring proper alignment and power transmission.
2. Slip Yokes:
– Slip yokes are components used in cardan shafts that allow for axial movement. They are typically located at one or both ends of the telescopic sections. Slip yokes provide a sliding connection that compensates for changes in length and helps to maintain proper alignment between the driving and driven components. When the length of the shaft needs to change, the slip yokes slide along the shaft, allowing for the necessary adjustment without disrupting power transmission.
3. Flange Connections:
– Cardan shafts can utilize flange connections to attach the shaft to the driving and driven components. Flange connections provide a secure and rigid connection, ensuring efficient power transfer. The flanges are typically bolted or welded to the shaft and the corresponding components, such as the transmission, differential, or axle. Flange connections allow for easy installation and removal of the cardan shaft while maintaining stability and alignment.
4. Universal Joints:
– Universal joints, or U-joints, are essential components in cardan shafts that allow for angular misalignment between the driving and driven components. They consist of a cross-shaped yoke and needle bearings at each end. The universal joints provide flexibility and compensate for variations in angle and alignment. This flexibility enables cardan shafts to handle different connection methods, such as non-parallel or offset connections, while maintaining efficient power transmission.
5. Splined Connections:
– Some cardan shafts employ splined connections, where the shaft and the driving/driven components have matching splined profiles. Splined connections provide a precise and secure connection that allows for torque transmission while accommodating length variations. The splined profiles enable the shaft to slide in and out, adjusting the length as needed while maintaining a positive connection.
6. Customization and Adaptable Designs:
– Cardan shafts can be customized and designed to handle specific variations in length and connection methods based on the requirements of the application. Manufacturers offer a range of cardan shaft options with different lengths, sizes, and connection configurations. By collaborating with cardan shaft manufacturers and suppliers, engineers can select or design shafts that match the specific needs of their systems, ensuring optimal performance and compatibility.
In summary, cardan shafts handle variations in length and connection methods through telescopic designs, slip yokes, flange connections, universal joints, splined connections, and customizable designs. These features allow the shafts to adjust their length, compensate for misalignment, and establish secure connections while maintaining efficient power transmission. By incorporating these mechanisms, cardan shafts offer flexibility and adaptability in various applications where length variations and different connection methods are encountered.
Are there any emerging trends in cardan shaft technology, such as lightweight materials?
Yes, there are several emerging trends in cardan shaft technology, including the use of lightweight materials and advancements in design and manufacturing techniques. These trends aim to improve the performance, efficiency, and durability of cardan shafts. Here are some of the notable developments:
1. Lightweight Materials:
– The automotive and manufacturing industries are increasingly exploring the use of lightweight materials in cardan shaft construction. Materials such as aluminum alloys and carbon fiber-reinforced composites offer significant weight reduction compared to traditional steel shafts. The use of lightweight materials helps reduce the overall weight of the vehicle or machinery, leading to improved fuel efficiency, increased payload capacity, and enhanced performance.
2. Advanced Composite Materials:
– Advanced composite materials, such as carbon fiber and fiberglass composites, are being utilized in cardan shafts to achieve a balance between strength, stiffness, and weight reduction. These materials offer high tensile strength, excellent fatigue resistance, and corrosion resistance. By incorporating advanced composites, cardan shafts can achieve reduced weight while maintaining the necessary structural integrity and durability.
3. Enhanced Design and Optimization:
– Advanced computer-aided design (CAD) and simulation techniques are being employed to optimize the design of cardan shafts. Finite element analysis (FEA) and computational fluid dynamics (CFD) simulations allow for better understanding of the structural behavior, stress distribution, and performance characteristics of the shafts. This enables engineers to design more efficient and lightweight cardan shafts that meet specific performance requirements.
4. Additive Manufacturing (3D Printing):
– Additive manufacturing, commonly known as 3D printing, is gaining traction in the production of cardan shafts. This technology allows for complex geometries and customized designs to be manufactured with reduced material waste. Additive manufacturing also enables the integration of lightweight lattice structures, which further enhances weight reduction without compromising strength. The flexibility of 3D printing enables the production of cardan shafts that are tailored to specific applications, optimizing performance and reducing costs.
5. Surface Coatings and Treatments:
– Surface coatings and treatments are being employed to improve the durability, corrosion resistance, and friction characteristics of cardan shafts. Advanced coatings such as ceramic coatings, diamond-like carbon (DLC) coatings, and nanocomposite coatings enhance the surface hardness, reduce friction, and protect against wear and corrosion. These treatments extend the lifespan of cardan shafts and contribute to the overall efficiency and reliability of the power transmission system.
6. Integrated Sensor Technology:
– The integration of sensor technology in cardan shafts is an emerging trend. Sensors can be embedded in the shafts to monitor parameters such as torque, vibration, and temperature. Real-time data from these sensors can be used for condition monitoring, predictive maintenance, and performance optimization. Integrated sensor technology allows for proactive maintenance, reducing downtime and improving the overall operational efficiency of vehicles and machinery.
These emerging trends in cardan shaft technology, including the use of lightweight materials, advanced composites, enhanced design and optimization, additive manufacturing, surface coatings, and integrated sensor technology, are driving advancements in the performance, efficiency, and reliability of cardan shafts. These developments aim to meet the evolving demands of various industries and contribute to more sustainable and high-performing power transmission systems.
Can you explain the components and structure of a cardan shaft system?
A cardan shaft system, also known as a propeller shaft or drive shaft, consists of several components that work together to transmit torque and rotational power between non-aligned components. The structure of a cardan shaft system typically includes the following components:
1. Shaft Tubes:
– The shaft tubes are the main structural elements of a cardan shaft system. They are cylindrical tubes made of durable and high-strength materials such as steel or aluminum alloy. The shaft tubes provide the backbone of the system and are responsible for transmitting torque and rotational power. They are designed to withstand high loads and torsional forces without deformation or failure.
2. Universal Joints:
– Universal joints, also known as U-joints or Cardan joints, are crucial components of a cardan shaft system. They are used to connect and articulate the shaft tubes, allowing for angular misalignment between the driving and driven components. Universal joints consist of a cross-shaped yoke with needle bearings at each end. The yoke connects the shaft tubes, while the needle bearings enable the rotational motion and flexibility required for misalignment compensation. Universal joints allow the cardan shaft system to transmit torque even when the driving and driven components are not perfectly aligned.
3. Slip Yokes:
– Slip yokes are components used in cardan shaft systems that can accommodate axial misalignment. They are typically located at one or both ends of the shaft tubes and provide a sliding connection between the shaft and the driving or driven component. Slip yokes allow the shaft to adjust its length and compensate for changes in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can vary, such as vehicles with adjustable wheelbases or machinery with variable attachment points.
4. Flanges and Yokes:
– Flanges and yokes are used to connect the cardan shaft system to the driving and driven components. Flanges are typically bolted or welded to the ends of the shaft tubes and provide a secure connection point. They have a flange face with bolt holes that align with the corresponding flange on the driving or driven component. Yokes, on the other hand, are cross-shaped components that connect the universal joints to the flanges. They have holes or grooves that accommodate the needle bearings of the universal joints, allowing for rotational motion and torque transfer.
5. Balancing Weights:
– Balancing weights are used to balance the cardan shaft system and minimize vibrations. As the shaft rotates, imbalances in the mass distribution can lead to vibrations, noise, and reduced performance. Balancing weights are strategically placed along the shaft tubes to counterbalance these imbalances. They redistribute the mass, ensuring that the rotational components of the cardan shaft system are properly balanced. Proper balancing improves stability, reduces wear on bearings and other components, and enhances the overall performance and lifespan of the shaft system.
6. Safety Features:
– Some cardan shaft systems incorporate safety features to protect against mechanical failures. For example, protective guards or shielding may be installed to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shaft systems may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.
In summary, a cardan shaft system consists of shaft tubes, universal joints, slip yokes, flanges, and yokes, as well as balancing weights and safety features. These components work together to transmit torque and rotational power between non-aligned components, allowing for angular and axial misalignment compensation. The structure and components of a cardan shaft system are carefully designed to ensure efficient power transmission, flexibility, durability, and safety in various applications.
editor by CX 2023-12-27
China 316 304 stainless steel rod long 2mm 8mm aluminum shaft pin 25mm 40mm threaded knurled shaft price steel metal shaft drive shaft center bearing
Problem: New
Guarantee: 3 months
Relevant Industries: Constructing Substance Shops, Producing Plant, Machinery Fix Shops, Foods & Beverage Manufacturing unit, Farms, Printing Shops, Development works , Power & Mining
Weight (KG): 1
Showroom Place: None
Video clip outgoing-inspection: Not Available
Equipment Test Report: Not Obtainable
Advertising Variety: New Product 2571
Warranty of core elements: 6 Months
Main Elements: PLC, Motor, Bearing, Gearbox, Motor, Stress vessel, Equipment, Pump
Structure: Adaptable
Material: Brass Steel Stainless steel Aluminum
Coatings: Black Oxide
Torque Potential: custome
Product Number: OEM
Processing Sort: NC turning, grinding
Certification: ISO9001
tolerance: .001 or Custome
Port: ZheJiang / HangZhou
Item Overviews
| Measurement | Customer’s Request |
| MOQ | Relies upon on the drawing |
| Manufacturer | BRM |
| Sample | Accessible |
| Attribute | Large Qulity and Higher Precision |
| Warranty | three months |
| Deal | PP bag/Carton or OEM |
| Diameter | As for each Customer’s prerequisite |
| Tolerance | .001mm or Personalized |
| OEM&ODM | Acknowledged |
| Primary approach | Cnc lathe turning |
| Place of Origin | ZheJiang ,China |
| Major material | Brass, Metal,Stainless steel, Aluminum |
| Solution Type | Shaft areas,Stainless Steel Shafts ,Lengthy Shafts,Output Shafts,Motor Shaft etc. |
| Welcome OEM/ODM Order! | |
| Content Available | one, Iron: 1213, 12L14,1215,ect2, Metal:C45(K1045), C46(K1046),C20,ect3, Stainless Metal: SS201, SS303, SS304, SS316, SS416, SS4204, Brass:C36000 ( C26800), C37700,( HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40)5,Bronze: C51000, C52100, C54400, etc6,Aluminum: Al6061, Al6063,Al7571,Titanium8,Plastic:PP(Polypropylene),Computer(Polycarbonate),PTFE(Teflon),POM,Nylon,ect9,OEM in accordance to your request |
| Floor treatment | Anodized distinct color,Mini sharpening&brushing,Electronplating(zinc plated,nickel plated,chrome plated), Power coating&PVD coating,Laser marking&Silk monitor,Printing,Welding,Harden and so on. |
| Process Obtainable | Precision Stamping:Punching,Piercing,Shearing,Blanking,Bending,Drawing,Annealing CNC Machining:Car lathing/turning,Milling,Grinding,Tapping,Drilling,Casting,Laser chopping,Injection Molding |
| Direct Time(Rough) | Samples:7-ten workdays,Bulk Products:12-fifteen Workdays (Please check the specific direct time when true generation ) |
| Max OD. | 150mm |
| Min OD. | .6mm |
| Max Length | 1000mm |
| OD Tolerance | Centerless Grinding .001mm / Cylindrical Grinding .005mm |
| Roundness Tolerance | Centerless Grinding .0005mm / Cylindrical Grinding .003mm |
| Operate-out Tolerance | Centerless Grinding .001mm / Cylindrical Grinding .01mm |
| Roughness Tolerance | Centerless Grinding Rz0.4 / Cylindrical Grinding Rz2. |
Company Profile
Because our inception in 2006,BRM&ATM Team has focused mostly on producing high-precision shafts and components components for export.Many thanks to decades of regular development and accumulation.We collaborate with business leaders.
From Germany,Japan,and Switzerland,BRM&ATM has imported tests tools and high-precision manufacturing machines.Automotive,residence appliances,conversation,equipment and instrumentation, aerospace,and other industries utilize our merchandise extensively.These merchandise are equipped to many internationally renowned firms,which includes Valeo,Siemens,Brose,MAGNA,Bosch,MTD,Karcher,Nidec,Mitsuba,SONY,B&D,Liteon,Canon,HP,and a great quantity of others.
We have successively acquired and maintained our certifications in ISO9001,QS9000:1998,ISO/TS16949:2002, and ISO14001:2004.Besides,we are a prolonged-time Inexperienced Companion of Sony.
We opened a manufacturing facility that is more than 30,000 square meters in dimension and employs a lot more than 1,000 individuals.More than 2 billion shafts are developed every year.
Manufacturing unit Environment
CNC Gear
Inspection &Lab Gear
Manufacturing products Amount
| Processing products | The number of |
| CNC lathe | 233 |
| Computerized lathe | six |
| Automatic vehicle instrument | 34 |
| Cylindrical grinding device | twelve |
| Centerless grinding | 116 |
| Milling equipment | 5 |
| Equipment hobbing equipment | 11 |
| CNC horizontal gear hobbing device | 1 |
| Thread rolling equipment | 26 |
| Mesh belt furnace | two |
| Substantial frequency products | four |
| Nitriding tools | six |
| Cleansing products | six |
Inspection products Quantity
| The title of the instrument | The variety of |
| The projector | 29 |
| Digital device microscope | one |
| Roundness instrument | 5 |
| Roughness meter | 5 |
| 3 coordinates measuring instrument | 1 |
| Ultrasonic flaw detector | 1 |
| Hardness tester | 11 |
| Fluorescent coating thickness gauge | 1 |
| Salt spray tests device | 1 |
| Outer diameter measuring instrument | 1 |
| Metallographic microscope | one |
| Equipment meshing equipment | one |
| Gear measuring instrument | one |
| Equipment beat detector | one |
| Alignment instrument | 1 |
| Electronic pneumatic measurement instrument | three |
| Phosphor powder flaw detector | one |
customized
FAQ
1: How can I get shaft sample?
Sample payment will be cost-free if we have in stock, you just want to pay out the shipping and delivery value is Okay.
2: How can I get the quotation?
Make sure you deliver us data for quotation: drawing, materials, weight, quantity and request,w can settle for PDF, ISGS, DWG, Action file format.If you really do not have drawing, please ship the sample to us,we can estimate based on your sample also.
3: Can you give me help if my items are very urgent?
Yes, We can work extra time and insert a few devices to create these products if you require it urgently.
4:Do you offer samples ? is it free or additional ?
Of course, we could offer the sample for free cost but do not spend the cost of freight.
5: I want to preserve our design and style in key, can we sign NDA?
Positive, we will not screen any customers’ layout or demonstrate to other people, we can indication NDA
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How to Replace the Drive Shaft
Several different functions in a vehicle are critical to its functioning, but the driveshaft is probably the part that needs to be understood the most. A damaged or damaged driveshaft can damage many other auto parts. This article will explain how this component works and some of the signs that it may need repair. This article is for the average person who wants to fix their car on their own but may not be familiar with mechanical repairs or even driveshaft mechanics. You can click the link below for more information.
Repair damaged driveshafts
If you own a car, you should know that the driveshaft is an integral part of the vehicle’s driveline. They ensure efficient transmission of power from the engine to the wheels and drive. However, if your driveshaft is damaged or cracked, your vehicle will not function properly. To keep your car safe and running at peak efficiency, you should have it repaired as soon as possible. Here are some simple steps to replace the drive shaft.
First, diagnose the cause of the drive shaft damage. If your car is making unusual noises, the driveshaft may be damaged. This is because worn bushings and bearings support the drive shaft. Therefore, the rotation of the drive shaft is affected. The noise will be squeaks, dings or rattles. Once the problem has been diagnosed, it is time to repair the damaged drive shaft.
Professionals can repair your driveshaft at relatively low cost. Costs vary depending on the type of drive shaft and its condition. Axle repairs can range from $300 to $1,000. Labor is usually only around $200. A simple repair can cost between $150 and $1700. You’ll save hundreds of dollars if you’re able to fix the problem yourself. You may need to spend a few more hours educating yourself about the problem before handing it over to a professional for proper diagnosis and repair.
The cost of repairing a damaged driveshaft varies by model and manufacturer. It can cost as much as $2,000 depending on parts and labor. While labor costs can vary, parts and labor are typically around $70. On average, a damaged driveshaft repair costs between $400 and $600. However, these parts can be more expensive than that. If you don’t want to spend money on unnecessarily expensive repairs, you may need to pay a little more.
Learn how drive shafts work
While a car engine may be one of the most complex components in your vehicle, the driveshaft has an equally important job. The driveshaft transmits the power of the engine to the wheels, turning the wheels and making the vehicle move. Driveshaft torque refers to the force associated with rotational motion. Drive shafts must be able to withstand extreme conditions or they may break. Driveshafts are not designed to bend, so understanding how they work is critical to the proper functioning of the vehicle.
The drive shaft includes many components. The CV connector is one of them. This is the last stop before the wheels spin. CV joints are also known as “doughnut” joints. The CV joint helps balance the load on the driveshaft, the final stop between the engine and the final drive assembly. Finally, the axle is a single rotating shaft that transmits power from the final drive assembly to the wheels.
Different types of drive shafts have different numbers of joints. They transmit torque from the engine to the wheels and must accommodate differences in length and angle. The drive shaft of a front-wheel drive vehicle usually includes a connecting shaft, an inner constant velocity joint and an outer fixed joint. They also have anti-lock system rings and torsional dampers to help them run smoothly. This guide will help you understand the basics of driveshafts and keep your car in good shape.
The CV joint is the heart of the driveshaft, it enables the wheels of the car to move at a constant speed. The connector also helps transmit power efficiently. You can learn more about CV joint driveshafts by looking at the top 3 driveshaft questions
The U-joint on the intermediate shaft may be worn or damaged. Small deviations in these joints can cause slight vibrations and wobble. Over time, these vibrations can wear out drivetrain components, including U-joints and differential seals. Additional wear on the center support bearing is also expected. If your driveshaft is leaking oil, the next step is to check your transmission.
The drive shaft is an important part of the car. They transmit power from the engine to the transmission. They also connect the axles and CV joints. When these components are in good condition, they transmit power to the wheels. If you find them loose or stuck, it can cause the vehicle to bounce. To ensure proper torque transfer, your car needs to stay on the road. While rough roads are normal, bumps and bumps are common.
Common signs of damaged driveshafts
If your vehicle vibrates heavily underneath, you may be dealing with a faulty propshaft. This issue limits your overall control of the vehicle and cannot be ignored. If you hear this noise frequently, the problem may be the cause and should be diagnosed as soon as possible. Here are some common symptoms of a damaged driveshaft. If you experience this noise while driving, you should have your vehicle inspected by a mechanic.
A clanging sound can also be one of the signs of a damaged driveshaft. A ding may be a sign of a faulty U-joint or center bearing. This can also be a symptom of worn center bearings. To keep your vehicle safe and functioning properly, it is best to have your driveshaft inspected by a certified mechanic. This can prevent serious damage to your car.
A worn drive shaft can cause difficulty turning, which can be a major safety issue. Fortunately, there are many ways to tell if your driveshaft needs service. The first thing you can do is check the u-joint itself. If it moves too much or too little in any direction, it probably means your driveshaft is faulty. Also, rust on the bearing cap seals may indicate a faulty drive shaft.
The next time your car rattles, it might be time for a mechanic to check it out. Whether your vehicle has a manual or automatic transmission, the driveshaft plays an important role in your vehicle’s performance. When one or both driveshafts fail, it can make the vehicle unsafe or impossible to drive. Therefore, you should have your car inspected by a mechanic as soon as possible to prevent further problems.
Your vehicle should also be regularly lubricated with grease and chain to prevent corrosion. This will prevent grease from escaping and causing dirt and grease to build up. Another common sign is a dirty driveshaft. Make sure your phone is free of debris and in good condition. Finally, make sure the driveshaft chain and cover are in place. In most cases, if you notice any of these common symptoms, your vehicle’s driveshaft should be replaced.
Other signs of a damaged driveshaft include uneven wheel rotation, difficulty turning the car, and increased drag when trying to turn. A worn U-joint also inhibits the ability of the steering wheel to turn, making it more difficult to turn. Another sign of a faulty driveshaft is the shuddering noise the car makes when accelerating. Vehicles with damaged driveshafts should be inspected as soon as possible to avoid costly repairs.
editor by czh
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We – EPG Group the biggest agricultural gearbox and pto manufacturing unit in China with 5 various branches. For a lot more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828
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First EPT (mining)dump truck elements, All series, such as 3305,3306,3307, TR50, TR60, TR100, and MT3600, MT3700, NTE150, NTE200, NTE240, NTE260,.excellent quality! Competitive price tag! Welcome to inquiry!
one.framed structure
2.PTO assembly
3.Relationship
4.transmission shaft
five.wheel hub
6.absorber
seven.Front axle and wheel hub
8.differential mechanism
9.rear axle assembly, axle shaft
ten.braking technique
11.gap adjuster
twelve.wheel-side/planetary structure
13.front suspension cylinder
14.rear suspension cylinder
15.steering cylinder
16.lifting cylinder
17.Chassis parts, fastening bolt, pin, shaft sleeve.
| drawing NO | Vehicle model |
| framed structure | |
| 9015218 | TR50 |
| 20019310 | TR50 |
| 9240460 | TR50 |
| 09015394 | TR50 |
| 09069246 | TR50 |
| PTO assembly | |
| 20000042 | TR50 |
| 9060268 | TR50 |
| 9274893 | TR50 |
| 9195847 | TR50 |
| 571528 | TR50 |
| 00907696 | TR50 |
| 0905711 | TR50 |
| 0905710 | TR50 |
| 15252439 | TR50 |
| 15245600 | TR50 |
| 15016501 | TR50 |
| 09264925 | TR50 |
| 1530571 | TR50 |
| 05714209 | TR50 |
| 06772182 | TR50 |
| 6772182 | TR50 |
| 09269703 | TR50 |
| connection | |
| 15300857 | TR50 |
| 15300858 | TR50 |
| 09227330 | TR50 |
| 06772182 | TR50 |
| transmission shaft | |
| old09060412/new15300854 | 3307/TR50 |
| old15233277/new15272774 | 3307/TR50 |
| old09072552/new1530571 | 3307/TR50 |
| old0957152/new15272772 | 3307/TR50 |
| 15352300 | TR100new |
| 15352330 | TR100 |
| 15352327 | TR100. |
| 09253468 | TR100 |
| 09255689 | TR100.11E |
| 09433576 | TR100 |
| 09062983 | TR100.11E. |
| 15571746 | TR100 |
| 09062983 | TR100 |
| 9011828 | TR100 |
| 15000838 | TR100 |
| 09015398 | TR100 |
| 15249677 | TR100 |
| 15228480 | TR100 |
| 15335654 | TR100 |
| PTO assembly | |
| 15252682 | TR60 |
| 9065715 | TR60 |
| 9274893 | TR60 |
| 9195847 | TR60 |
| 15252439 | TR60 |
| 15300845 | TR60 |
| transmission shaft | |
| 15300843 | TR60 |
| 15272772 | TR60 |
| 1530571 | TR60 |
| 15272865 | TR60 |
| wheel hub | |
| 15246296 | TR60 |
| 9253468 | TR60 |
| 15265338 | TR60 |
| differential mechanism | |
| 9272352 | TR60 |
| 1530571 | TR60 |
| 9272346 | TR60 |
| 9272386 | TR60 |
| front suspension cylinder | |
| 15336056 | TR60 |
| 15336055 | TR60 |
| 15247973 | TR60 |
| 09068668 | TR60 |
| 5714086 | TR60 |
| 0957149 | TR60 |
| 5716508A | TR60 |
| absorber | |
| 15228210 | TR100 |
| 9065712 | TR100 |
| 9423067 | TR100 |
| 15246912 | TR100 |
| 15229318 | 3311E |
| 15336167 | TR100 |
| 1535712 | TR100 |
| 15336167 | TR100 |
| PTO assembly | |
| old15257485/new15331595 | TR100 |
| old15257459/new15331594 | TR100 |
| 20038184 | TR100new |
| 20038083 | TR100new |
| 9274893 | TR100 |
| 9195847 | TR100 |
| 15331585 | TR100new |
| 15246910 | 3311E |
| 1530571 | TR100/11E |
| 15331582 | TR100 |
| connection | |
| old06777070/new1530571 | TR100 |
| old15258084/new15230619 | TR100 |
| 09227330 | TR100 |
| 06772182 | TR100 |
| transmission shaft | |
| old15300850/new15336537 | TR100 |
| 15272865 | TR100 |
| old15258114/new15352888 | TR100 |
| 15271476 | TR100 |
| differential mechanism | |
| 15315244 | TR100 |
| 9272346 | TR100 |
| 9272352 | TR100 |
| 9272386 | TR100 |
| 150571 | TR100 |
| 15007646 | TR100 |
| Front suspension cylinder | |
| 2003571/15250974/15352794 | TR100 |
| 15335709/15250973/15335709 | TR100 |
| 09069475 | TR100 |
| 5713858 | TR100 |
| 09069476 | TR100 |
| 9396484/9396486 | TR100 |
Different way to deliver the areas
Our ambitions: Fast, comprehensive and risk-free shipping items to you…
EPT do:
Authentic areas
Reasonable price tag
Enough inventories
F EPT delivery
If you have other calls for for Terex dump truck components,you should really feel free of charge to contact with me.
Best near me made in China – replacement parts – PTO shaft manufacturer & factory Gu500, pto yoke pin assembly Sg-1244, 2# Pto Shafts with ce certificate top quality low price
We – EPG Group the most significant agricultural gearbox and pto factory in China with 5 various branches. For much more details: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828
muncie pto extension shaft Our gsp driveshafts firm hub town pto adapter has pto shaft new holland solid bush hog 2615 components financial push axle substitution price toughness, pto shaft 1 keyed builds pto coupler up sequence 4 shielded pto shaft with shear pin a pto shaft holder technician group contingent with large good quality, possesses the generation assembly line of technicalization in China and ideal system checking on product quality and runs advertising and marketing networks during the country. Beneath the guidance of managerial sense of “Serving agriculture, scoring a success by means of good quality of merchandise and honesty in business”, our products have been dependable by clients and have gained a bigger share of marketplace. Our company is one particular of expert company for automobile elements these kinds of as universal joint and Yoke and Driveshaft&time period The business adopts ISO9001&colon 2000 and QS9000 as its stHangZhourd of generation and administration and contro EPT the quality in a strict method&interval Our merchandise high quality is greater&period of time Our company exported the items to United states of america and European and Japan and and so forth ago&time period So we EPT desirous of moving into into direct business relations with your firm&comma And I EPT we can grow to be the supplier of your firm&interval If you want know us&comma you should pay a visit to website&period
| 2C | LWD/LWT | 114-2172, 5-2172X |
| 2C | LWT/LWT | 5-2110 5-2171 |
| 2C | 4LWT | 5-781X |
| 2C | LWD X LWD | five-2117 |
| 2C | 2R/2CLWT | 114-2100 |
| 2R | 5-2101 | 1-1875 |
| 3C | HWD X RD | 5-3154 |
| 3C | HWD/HWD | 5-3155 |
| 3C | LWD X LWD | five-3161 |
| 3C | LWD/HWD | five-3211 9325 |
| 3C | LWT X LWD | W3150, 5-3150 |
| 3C | LWT/HWD | five-3158X |
| 3C | LWT/LWT | five-3152X |
| 44R | five-431X | three-0044 |
| 4C | LWD X LWT | W4123 |
| 4C | 4R/LWT | five-4152 |
| 4C | HWD/HWD | five-4143 |
| 4C | HWD/LWT | 114-4140 5-4140 |
| 4C | LWD X LWD | W4104 |
| 4C | LWT X LWT | 5-4138, 5-4000X |
| 58WB | DWT | CP58WB-DWT 5-5801 |
| 58WB | HWD X DWT | 58WB1F |
| 58WB | HWD X LWT | CP58WB-HB |
| 58WB | HWD/HWD | five-5800, CP58WB-HWD |
| 5C | LWT/LWT | 5-5122 |
| 5C | HWD X HWD | five-5177 |
| 5C | LWD/HWD | LONG ZERK, 5-5139X |
| 5R | LWT X HWD | five-5173X |
| 5C | LWT X LWD | five-5127 |
| 5C | LWT X RD | 5-5132 |
| 5C | Round | 5571-S |
| 6C | HWD | PERMALUBE, GKN REF: 3-71301 3-65980 631-04-2-C91 |
| 6C | 4 HWD | LUBE4LIFE, X6128 |
| 6C | LWD X HWD | W6149, 5-6149 |
| 6C/7C | 6C LWT/7C LWT | five-6162 |
| 6C/7C | HWD | 5-6166 / 114-6166 |
| 6C | 2LWT X 2 LWD | 5-6152X |
| 6C | 4HWD | W6128 5-6106X |
| 6C | HWD | CP62N-HWD |
| 6C | 4LWT | 5-6000X W6143 67288 |
| 6C | HB | PERMALUBE, W6102 5-6102XPL |
| 6C | HWD PERMALUBE | three-75937 |
| 6C | HWD X LWT | 6C-CP-62N-HB W6114, 5-6102 |
| 6C | HWD/RD | 5-6139 |
| 7C | HWD X HWD | five-7105 W7126 CP72N-HWD 69233 |
| 7C | DWT X HWD | 4 GREASE ZERKS 5-7370, 3-74587 |
| 7C | HWD X HWD | 4 ZERKS 5-7126-4 |
| 7C | HWD X HWD | 45 DEGREE ZERK |
| 7C | HWD | PERMALUBE 3-75956 |
| 7C | LWD/LWT | five-7206 |
| 7C | LWD | 114-7209 |
| 7C | LWT X HWD | PERMALUBE CP72N-155 |
| 7C | LWT X HWD | W7207 2520-01-518-0923 |
| 7C | LWT/HWD | 5-7207 5-7102X 5-7202X, CP72N-HB |
| 7C | LWT/LWT | five-7000 5-7205 CP72N-DWT |
| 7N | CP7N | |
| 8.5C | HWD | CP85WB-HWD |
| eight.5C | LWT/LWT | five-8500 |
| 8.5C | 4 HWD | W8516, 5-8516 |
| eight.5C | HWD | PERMALUBE 5-8576XPL X8516 5-8516XPL |
| eight.5C | LWD X HWD | five-8585 |
| 8.5C | LWD | 5-8575 |
| 8.5C | LWT X HWD | PERMALUBE 5-8515XPL |
| eight.5C | LWT X HWD | five-8515 |
| 8C | LWT X LWD | W8206 5-8206 |
| 8C | HWD/HWD | 5-8105 5-8113 |
| 8C | LWT/HWD | 5-8207, W8207 |
| 8C | LWT/LWT | 5-8205 |
| 8C | TH | 6-8205 |
| 8C | TH | five-8205XPL |
| 9C | LWT X HWD | 5-9017, CP92N-HB |
| 9C | HWD X HWD | 5-9001, 5-9016 |
| 9C | LWD | 5-9015 7075-HC 114-9037 7983274 |
| 9C | LWT X LWD | 114-9026, W9026 |
| 9C | LWT/LWT | five-9014 |
| CONVERSION | 6C LWT X 7C HWD | 5-6163 |
| CONVERSION | 1650 X 7C HWD | 5-330 |
| CONVERSION | 1810-9C | 5-324 |
| ROUND BEARING | WING BEARING |
| Measurement | Type |
| 1310 | 2C-TW |
| 1310 | 3C-TW |
| 1410 | 4C-B |
| 1410 | 4C-D |
| 1480 | 5C-B |
| 1480 | 5C-TW |
| 1550 | 6C-TW |
| 1550 | 6C-B |
| 1550 | 58WB-B |
| 1710 | 8.5C-B |
| 1810 | 9C-B |
| 1880 | 9C-B |
Made wholesaler China pto keeper pin in China New Product A3 Stainless Steel Shaft with ce certificate top quality low price
We – EPG Team the biggest agricultural gearbox and pto manufacturing unit in China with 5 diverse branches. For more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828
pto shaft seized EPG pto shaft rapid disconnect Machinery driveshaft solutions in close proximity to me is 540 pto shaft hp rating found braber equipment pto shaft assembly in auger pto shaft tractor offer XiHu 2007 dodge dakota front drive shaft Spot volvo c30 generate shaft HangZhou tractor pto travel shaft Zhejiang extending a pto shaft ,China. It is 30km from our manufacturing facility to HangZhou intercontinental airport. Beneath the guidance of managerial feeling of “Serving agriculture, scoring a achievement by means of good quality of items and honesty in business”, our products have been trustworthy by consumers and have obtained a more substantial share of industry.
| Firm profile
EPT was set up on Jan., 2007, we have more than eighty workers and a lot more than 20% of them are specialised technological personnel. Coming together the way, EPT has turn out to be a professional maker and exporter in precision shaft, micro shaft, motor shaft, stainless metal shaft, non-stHangZhourd shaft and hardware components. The goods are employed in numerous fields such as residence appliance, micro motor, laptop, scanner, printer, communication, vehicle and equipment equipment and instrument and many others. |
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We passed IATF16949:2016 Quality Management System Certification:
We handed ISO9001:2015 Quality Management System Certification.
FAQ:
one,How can I get samples?
If sample benefit under twenty$,we can deliver by totally free of demand.Otherwise we would charge samples.
For Sample shipping, it is better if buyer can have acquire courier account amount.
Or buyer can prepare nearby courier business to choose up samples from our factory.
Also we can organize in our side and charge courier expenses accordingly. Any further query,p EPT write to our email box!
two,What is the leadtime for sample purchase ?
10-15 days following getting your sample get.
3,What is leadtime for mass amount ?
It truly is depend on the quantity.
For example: If the quantity as 10000pcs, 15 days for the leadtime following getting PO.
4,Payment Terms:
one.a hundred% T/T in EPT (30% deposit,stability compensated before cargo).
2.a hundred% T/T (thirty% deposit, harmony 30 times right after B/L day),but masking CITIC.
three.L/C
four.D/P
5.D/A
six.Paypal
5,What is your minimum order quantity for the items in the order?
2000pcs for each size except for sample.
six,Are you a trading company or manufacturer?
We are a manufacturer, specialized in producing and exporting various shafts and pins