Product Description
Model Number | 05(Push Pin)+RA2(Overrunning Clutch) |
Function | Power transmission |
Use | Tractors and various farm implements |
Yoke Type | push pin/quick release/ball attachment/collar/double push pin/bolt pins/split pins |
Processing Of Yoke | Forging |
Tube Type | Trianglar/star/lemon |
Spline Type | Spline Type |
Materlal and Surface Treatment |
|
Cross shaft |
Heat treatment of 20Cr2Ni4A forging |
Bearing cup |
20CrMOTi forging heat treatment |
Flange fork |
ZG35CrMo, steel casting |
Spline shaft |
42GrMo forging heat treatment |
Spline bushing |
35CrM0 forging heat treatment |
Sleeve body |
42CrMo forging |
Surface treatment: |
spraying |
Flat key, positioning ring |
42GrMo forging |
The above are standard models and materials.
If you have special supporting requirements, you can customize production according to customer needs.
Please click here to consult us!
Application scenarios
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Standard: | GB, EN, OEM |
---|---|
Surface Treatment: | All |
Energy Source: | All |
Material: | All |
Load: | Drive Shaft |
Stiffness & Flexibility: | Flexible Shaft |
How do cardan shafts ensure efficient power transfer while maintaining balance?
Cardan shafts are designed to ensure efficient power transfer while maintaining balance between the driving and driven components. They employ various mechanisms and features that contribute to both aspects. Let’s explore how cardan shafts achieve efficient power transfer and balance:
1. Universal Joints:
– Cardan shafts utilize universal joints, also known as U-joints, to transmit torque from the driving component to the driven component. Universal joints consist of a cross-shaped yoke with needle bearings at each end. These needle bearings allow the joints to pivot and accommodate angular misalignment between the driving and driven components. By allowing for flexibility in movement, universal joints ensure efficient power transfer even when the components are not perfectly aligned, minimizing energy losses and maintaining balance.
2. Misalignment Compensation:
– Cardan shafts are designed to compensate for misalignment between the driving and driven components. The universal joints, along with slip yokes and telescopic sections, allow the shaft to adjust its length and accommodate variations in alignment. This misalignment compensation capability ensures that the cardan shaft can transmit power smoothly and efficiently, reducing stress on the components and maintaining balance during operation.
3. Balanced Design:
– Cardan shafts are engineered with a balanced design to minimize vibration and maintain smooth operation. The shaft tubes are typically symmetrically constructed, and the universal joints are positioned to distribute the mass evenly. This balanced design helps to reduce vibration and minimize the occurrence of unbalanced forces that can negatively impact power transfer and overall system performance. By maintaining balance, cardan shafts contribute to efficient power transmission and improve the lifespan of the components involved.
4. High-Quality Materials and Manufacturing:
– The materials used in the construction of cardan shafts, such as steel or aluminum alloy, are carefully selected for their strength, durability, and ability to maintain balance. High-quality materials ensure that the shafts can withstand the torque and operational stresses without deformation or failure, promoting efficient power transfer. Additionally, precise manufacturing processes and quality control measures are employed to ensure that the cardan shafts are accurately balanced during production, further enhancing their efficiency and balance.
5. Regular Maintenance and Inspection:
– To ensure continued efficient power transfer and balance, regular maintenance and inspection of cardan shafts are essential. This includes periodic lubrication of the universal joints, checking for wear or damage, and addressing any misalignment issues. Regular maintenance helps to preserve the balance of the shaft and ensures optimal performance and longevity.
Overall, cardan shafts ensure efficient power transfer while maintaining balance through the use of universal joints for torque transmission, misalignment compensation mechanisms, balanced design, high-quality materials, and regular maintenance. By incorporating these features, cardan shafts contribute to the smooth operation, reliability, and longevity of various applications in automotive, industrial, and other sectors that rely on efficient power transmission.
How do cardan shafts handle variations in load, speed, and misalignment during operation?
Cardan shafts are designed to handle variations in load, speed, and misalignment during operation. They incorporate specific features and mechanisms to accommodate these factors and ensure efficient power transmission. Let’s explore how cardan shafts handle these variations:
1. Load Variation:
– Cardan shafts are designed to transmit torque and handle variations in load. The torque capacity of the shaft is determined based on the application’s requirements, and the shaft is manufactured using materials and dimensions that can withstand the specified loads. The design and construction of the shaft, including the selection of universal joints and slip yokes, are optimized to handle the anticipated loads. By choosing appropriate material strengths and dimensions, cardan shafts can effectively transmit varying loads without failure or excessive deflection.
2. Speed Variation:
– Cardan shafts can accommodate variations in rotational speed between the driving and driven components. The universal joints, which connect the shaft’s segments, allow for angular movement, thereby compensating for speed differences. The design of the universal joints and the use of needle bearings or roller bearings enable smooth rotation and efficient power transmission even at varying speeds. However, it’s important to note that excessively high speeds can introduce additional challenges such as increased vibration and wear, which may require additional measures such as balancing and lubrication.
3. Misalignment Compensation:
– Cardan shafts are specifically designed to handle misalignment between the driving and driven components. They can accommodate angular misalignment, parallel offset, and axial displacement to a certain extent. The universal joints in the shaft assembly allow for flexibility and articulation, enabling the shaft to transmit torque even when the components are not perfectly aligned. The design of the universal joints, along with their bearing arrangements and seals, allows for smooth rotation and compensation of misalignment. Manufacturers specify the maximum allowable misalignment angles and displacements for cardan shafts, and exceeding these limits can lead to increased wear, vibration, and reduced efficiency.
4. Telescopic Design:
– Cardan shafts often feature a telescopic design, which allows for axial movement and adjustment to accommodate variations in distance between the driving and driven components. This telescopic design enables the shaft to handle changes in length during operation, such as when the vehicle or equipment undergoes suspension movement or when the drivetrain components experience positional changes. The telescopic mechanism ensures that the shaft remains properly connected and engaged, maintaining power transmission efficiency even when there are fluctuations in distance or position.
5. Regular Maintenance:
– To ensure optimal performance and longevity, cardan shafts require regular maintenance. This includes inspections, lubrication of universal joints and slip yokes, and monitoring for wear or damage. Regular maintenance helps identify and address any issues related to load, speed, or misalignment variations, ensuring that the shaft continues to function effectively under changing operating conditions.
Overall, cardan shafts handle variations in load, speed, and misalignment through their design features such as universal joints, telescopic design, and flexibility. By incorporating these elements, along with proper material selection, lubrication, and maintenance practices, cardan shafts can reliably transmit torque and accommodate the changing operating conditions in vehicles and equipment.
What benefits do cardan shafts offer for different types of vehicles and equipment?
Cardan shafts, also known as propeller shafts or drive shafts, offer numerous benefits for different types of vehicles and equipment. Their versatile design and functionality make them an essential component in various applications. Here are the key benefits that cardan shafts provide for different types of vehicles and equipment:
1. Efficient Power Transmission:
– Cardan shafts ensure efficient power transmission from the engine or power source to the wheels or driven components. In vehicles, such as cars, trucks, and buses, cardan shafts transmit torque from the gearbox or transmission to the differential, enabling the wheels to rotate and propel the vehicle forward. In equipment and machinery, cardan shafts transfer rotational power from the power source, such as an engine or motor, to driven components like pumps, conveyors, or generators. By efficiently transmitting power, cardan shafts contribute to the overall performance and productivity of vehicles and equipment.
2. Flexibility and Misalignment Compensation:
– Cardan shafts offer flexibility and the ability to compensate for misalignment between the driving and driven components. This flexibility is crucial in vehicles and equipment where the engine or power source may not be directly aligned with the wheels or driven machinery. Cardan shafts incorporate universal joints at each end, allowing for angular misalignment and accommodating variations in the relative positions of the components. This feature ensures smooth power transmission, reduces stress on the drivetrain, and enhances the overall maneuverability and performance of vehicles and equipment.
3. Adaptability to Variable Configurations:
– Cardan shafts are adaptable to variable configurations and adjustable setups. In vehicles, they can accommodate changes in the wheelbase or suspension system, allowing for different vehicle sizes and configurations. For example, in trucks with multiple axles, cardan shafts can be adjusted to compensate for varying distances between the axles. In equipment and machinery, cardan shafts can be designed with telescopic sections or sliding splines, enabling length adjustment to accommodate changes in the distance between the power source and driven components. This adaptability makes cardan shafts suitable for a wide range of vehicle and equipment configurations.
4. Vibration Damping and Smooth Operation:
– Cardan shafts contribute to vibration damping and enable smooth operation in vehicles and equipment. The universal joints in cardan shafts help absorb and dampen vibrations that may arise from the power source or drivetrain. By allowing slight angular deflection and compensating for misalignment, cardan shafts reduce the transmission of vibrations to the vehicle or equipment, resulting in a smoother and more comfortable ride for passengers or operators. Additionally, the balanced design of cardan shafts minimizes vibration-induced wear and extends the lifespan of associated components.
5. Safety and Protection:
– Cardan shafts incorporate safety features to ensure the protection of both the vehicle or equipment and the operator. For example, in vehicles, cardan shafts often have shielding or guards to prevent contact with rotating components, reducing the risk of accidents or injuries. In some applications, cardan shafts may also include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in the event of overload or excessive torque, preventing costly repairs and downtime.
6. Suitable for Various Applications:
– Cardan shafts find applications in a wide range of vehicles and equipment across different industries. In the automotive sector, they are used in passenger cars, commercial vehicles, buses, and off-road vehicles to transmit power to the wheels. In the agricultural industry, cardan shafts connect tractors to various implements, such as mowers, balers, or tillers. In the construction and mining sectors, they are employed in machinery like excavators, loaders, and crushers to transfer power to different components. The versatility of cardan shafts makes them well-suited for various applications, providing reliable power transmission and motion.
In summary, cardan shafts offer several benefits for different types of vehicles and equipment. They ensure efficient power transmission, flexibility, and misalignment compensation, adaptability to variable configurations, vibration damping, and smooth operation. Additionally, they incorporate safety features and are suitable for a wide range of applications in automotive, agricultural, construction, and other industries. Cardan shafts play a vital role in enhancing the performance, maneuverability, and safety of vehicles and equipment, contributing to overall productivity and reliability.
editor by CX 2023-12-22
in Taibei China, Taiwan Province of China sales price shop near me near me shop factory supplier Agriculture Cardan Plastic Guard Tractor Pto Shaft manufacturer best Cost Custom Cheap wholesaler
There is a technical middle of province degree, EPG academician functioning station, experiment station for EPG put up medical doctors, and national 863 system set up in EPG group. With these platforms and sturdy technical ability, the much more than four hundred technicians have developed all range of specific large precise and substantial power products, executed mould plans for essential parts in the auto and nationwide industry revitalizing program, ensuing far more than 5000 developed above, between which 33 things are autonomous patent technology with 4 patent authorized . We will supply best solutions and higher good quality products with all sincerity. EPG has established up a full set of top quality management method which is presented with innovative inspection and test gear. We deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed and made a lot of tractor spare parts for Japanese Tractors like EPT comma Yanmar comma Iseki etc period
The elements for case in point colon Tyres comma rim Jante comma Kit coupling KB-TX 3 position linkage period Exhaust pipe Steering wheel period Package coupling YM F14 solF15 comma EPT shaft comma PTO shaft comma PTO cardan comma crucial comma regulator ect interval
Tractor Design we can supply colon B1500 sol1400 commaB5000 commaB6000 comma B7000 comma TU1400 comma TX1400 comma TX1500 comma YM F1401 comma YM1400 Etc period of time
Most of the spare elements are with inventory period of time If you are interested in comma remember to come to feel straightforward to contact me time period
Positive aspects of our business—HangEPT EPT
1 period of time EPTizing in producing and marketing the farm EPTT far more than twelve a long time period of time
2 period quotEPT quot generate in EPTT and France time period
three time period quotCE quot amp quotSupplier Evaluation Certification quot period
four time period With the strict top quality handle and very best provider for customers time period
5 time period We can give exceptional and quick right after-revenue services time period
six interval Our aim colon EPT period of time
7 period of time We can design and style and produce EPTTs in accordance to client aposs wants interval
8 period We deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed dozens of Japanese tractors components comma we can provide the components with EPTT collectively interval
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Japanese tractor spare elements in Inventory | |
tractor rim | EPTs |
kit coupling | bearing |
steering wheel | tractor hyperlink hitch |
PTO shaft | tractor sealing KB-TX |
tractor blades | lamps |
tractor hitch YM F14 solF15 | hyperlink hitch |
tyre | sealing |
gasket | mild |
air filter | tractor hub |
filter element | brake footwear |
air strainer component | calande |
air filter cartridge | hitch |
cardan | tractor ignition essential |
tractor drinking water pipe | klaxon |
disc clutch KB-TX | mass tractor |
counter | battery cap |
clutch | ratchet wheel |
tractor bulb | oil pressor |
tractor light-weight | radiator cap |
exhaust EPTor | tractor regulator |
Tractor keys | stickers |
gasket | light-weight |
tractor blades | lamps |